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  1. Bob Weily

    Force 40 issues

    How do you usually do that? I took it to a machine shop
  2. Bob Weily

    Force 40 issues

    clutch dog*
  3. Bob Weily

    Looking for a manual and any general information on this motor i recently aquired from a friend .

    maybe here https://watercraftmanuals.com/outboard/westbend/
  4. Bob Weily

    Force 40 issues

    Here's a pic of the old dog clutch
  5. Bob Weily

    Force 40 issues

    You called it. One washer was in the wrong place. Put it back in the correct spot & It is all good now, thank you!
  6. Bob Weily

    Force 40 issues

    I did not replace any parts, I will go thru it again and check all the washers
  7. Bob Weily

    Force 40 issues

    When I loosen the two Allen bolts on the prop shaft cover it loosened the prop shaft up again. But the Allen bolts are then loose, not tight at all.
  8. Bob Weily

    Force 40 issues

    Rebuilt the whole lower unit, shifting well and everything lined up, but feels very tight when I turn the prop by hand. Is that just because there is no oil?
  9. Bob Weily

    Force 40 issues

    Made a puller with 2 hooks, 2 bolts and a 2x4. Worked great
  10. Bob Weily

    Force 40 issues

    It was the clutch dog, getting it machined to square those edges . Thank you everyone for all the advice!
  11. Bob Weily

    Force 40 issues

    Thanks Nordin, that's kinda what I was thinking but wasn't sure. I've gone over and checked everything else multiple times. Now just worried about taking it all apart, never done that before. I think forward gear is all the time way in the back, so think I have to take the whole darn thing out.
  12. Bob Weily

    Force 40 issues

    when I hold the shift pin down with my thumb it catches every time. When I don't hold it down, the slightest back turn makes it rise ever so slightly and throws it out of gear
  13. Bob Weily

    Force 40 issues

    Thank you, this is what I'll do today
  14. Bob Weily

    Force 40 issues

    Alright thank you, this is what I will try today.
  15. Bob Weily

    Force 40 issues

    I'll look for him, this is my first post or whatever you call it, never done a forum before. Thanks for the quick responses, very much appreciated
  16. Bob Weily

    Force 40 issues

    No, was running smooth. Not sure how the idle got so high, before it slipped out of gear it was idling around 7 750. After it slipped tho it got almost violently high. I only started once like that (after I reattached the lower unit) and turned it off immediately.
  17. Bob Weily

    Force 40 issues

    thank you, i adjusted the idle and it's at 650. but still no forward (have neutral and reverse)
  18. Bob Weily

    Force 40 issues

    1994 force 40. Fresh water lake. Boat slipped out of forward gear and now won't go back in. I took the lower unit off, changed the oil, water pump, checked the shift linkage, removed prop and reattached it because thought maybe was a spun prop. Also turned the prop clockwise by hand and...
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