Large diameter, high output stator

Scott Danforth

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Looking for large diameter (about 10") stator assembly. In the 60 amp range . Maybe a 20 amp and a 40 amp. Working on a custom hot rod that is getting a custom flywheel.

So since I have to make a custom flywheel, may as well put magnets in it and use it to generate power and ditch the alternator

If you know of any used in outboards or even industrial motors, point me in the direction.

TIA....
 

Scott Danforth

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Found this one. Almost big enough for go around the crank flange.

Stator For Evinrude Johnson Outboard 200HP 6Cyl 1993-2001 0584643 0763779 35AMP Fits Following Evinrude Johnson Models: 200HP 6Cyl 1993-2001 Order Includes: 1 x Stator : 0584643 0763779 Outer Diameter : 171.5mm Inner Diameter : 101.8mm Width : 44mm Mounting Hole Distance : 118mm


1000002669.jpg
 

Scott Danforth

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Found this , just a smidge bigger

Mercury Mariner Outboard 200 HP 2000-2005 398-858404T4 398-858404T3​

f9a56754-7afd-4142-896c-b11b09cb69e6.b0e802037eca7ae57dfb658edc8fcf0e.jpeg
 

stresspoint

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from memory , the Suzuki DF 250 has quite a large stator.

ill go up the shed later when it cools down a bit (39c here ATM) and see if i still have one in spares
 

stresspoint

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been up the shed and the Suzuki stator has gone so a measurement is not going to happen .
a 4 stroke Yamaha is too small .
 

Scott Danforth

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been up the shed and the Suzuki stator has gone so a measurement is not going to happen .
a 4 stroke Yamaha is too small .
Think the Suzuki 32120-93J00 stator is under 6" across. the package it comes in is 5.93" x 5.93" However, thanks for the direction to look.

 

Scott Danforth

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Still looking at stator charge systems. need an ID of 5" or larger to clear the seal boss. preferably greater than 6

1705698704040.png
 

flashback

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i poked around but didn't see anything that big. might be a custom item form someplace like Windings.
 

Bondo

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Ayuh,...... How big were the ole 470's,..??..??
 

Scott Danforth

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Reached out twice to Windings and a few other manufacturers. Taking no answer as an answer..... Think this thought is officially dead
 

tphoyt

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That’s a shame. It was a really kool idea and I would have been very interested in the out come.
 

Scott Danforth

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OK, so a bit renewed interest in the stator concept.

Since I am now going with a 7-1/4" triple disc button clutch, there is room to mount a magnet ring

the largest stator I found for an industrial engine is a 60 amp for Kohler engine
1785844581556.png

I can work with the OD.... but
1785844405689.png

the issue is the 2.75" ID

no way the HTOB fits in there.

1785844212777.png


So I went down a rabbit hole of looking on ebay

so looking at a 40hp stator, the diameter works, however the output is seriously low (rated at 16 amps)

1785844813382.png

1785844837471.png


So now to find a 60 amp or higher outboard stator.

maybe look at the mercruiser 3.7 liter one?

plenty of room under the Jeep / mopar bellhousing as I have to run a spacer between the trans and HTOB

1785845870004.png
 

Scott Danforth

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so mercury has a 40 amp stator.

but its 3 separate circuits

1785846229958.png
1785846203812.png


The JohnyRude stator is just a tad bit bigger, however only 35 amps.

1785846349285.png
 

Scott Danforth

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most are small because the DC inverter generators are on the smaller portable size.
 

Pmt133

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I thought about that after the fact. My bad.

Only other thought is like a stator drive from a washing machine as they are in the 800 watt range some of them... they're also large. I've seen 1000w stators for the side by side like things but I suspect that would be too small.
 

racerone

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Take a good look at a stator.-----Consider making one to suit your needs.----Nothing but magnet wire wound on some metal bits.
 
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