Finally got the spark tester...and...yes it doesn't have enough sparks. It does jump to about 2mm at the most but nothing more than that.
Guess the other night when I hold the long bolt and tried to do it and couldn't really get the accurate result with my shaky hands. I've also tested my other 4 HP 1989 Evinrude Deluxe and that motor give sparks jumps at least half an inch easily so that's the difference.
And after some struggles, I've removed the flywheel and get to look at what is inside. Firstly, I use 320 sand paper and follow by compress air and acetone to clean the points but no improvement at all.
Then I took some measurement of the coils. Both good with the prime (0 ohms). Then the second windings both measured at around 2.9K ohms. I read online says between 3K~8K is good. So am I at the edge? Are the coils the cause of weak sparks? The coils both full of cracks with broken insulations.
Do plan to replace the coils, should I also replace the condensors and points as well?
Thanks all so far for your input, I do feel that I learned a bit more after every attempt...
