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  1. dandreye

    2-stroke 75-115hp piston compatibility

    Hi All, I've just bought standard size piston assembly 826191T4 listed on Ebay: https://www.ebay.co.uk/itm/192646948344 and it's 826191A4 (dated 1997) that has just turned up instead. My own research so far suggests that the most recent version of 90hp that 826191A4 fits is serial numbers BEL...
  2. dandreye

    90hp lower unit geometry check

    Hi All, Bought this one real cheap as spare incl all the internals in pretty good condition. Is there a way to check if its geometry is still intact before undertaking any welding works? I can't see anything wrong with it in the pictures below but guess it's a fraction of a millimetre that may...
  3. dandreye

    Merc 75/90 ELPTO lower unit bearing cross reference

    Hi All, Assuming this inner needle bearing in my spare 90 ELPTO lower unit bearing carrier assembly needs replacing because of the rust: https://s1.postimg.org/128nm9k3lb/2017-11-02_001.jpg , how do I cross reference its part number 31-12578T to bearing makers' numbers? (e.g. Koyo, SKF, Timken...
  4. dandreye

    Merc 75/90 ELPTO lower unit parts interchange

    Hi All, The original lower unit that my 2000-01 Merc 90 ELPTO came with must be part number 1667-9011G57, let's call it old one. Looks like the same outboards dated 2003-04 onwards (0T627235/0P215669 and up) came with 1667-9011J15 that I just purchased as spare, let's call it new one. Detailed...
  5. dandreye

    Voltage rectifiers/regulators for 2-stroke vs 4-stroke 90hp

    Hi All, Just discovered that instead of a 883072T voltage rectifier/regulator for my 2-stroke 90ELPTO I had ordered a 883072T2 by mistake (several years ago), which seems to fit a range of 4-strokes: https://s26.postimg.org/m16ng9oxl/1948069_216878.jpg While looking identically to 883072T it's...
  6. dandreye

    Oil injection system failures in modern 2-strokes

    Hi All, I've just come across a collection of several threads elsewhere on various automix (oil injection) system failures in 2-strokes, made up by an owner of Yamaha 90 AETOL who decided to shut down the Autolube system in his outboard hoping to avoid any such risks. Some of the posts in those...
  7. dandreye

    Cylinder block damage in 2.1L 4-strokes

    Hi All, A couple of guys have just reported a severe issue occuring at just a few dozen hours with 2.1L 4-strokes and resulting in connecting rod breaking apart and damaging cylinder block, in particular with a 2016 Merc F115CT and a 2015 Merc F80 reported in Russia here (there appear to be a...
  8. dandreye

    Yamaha F80-F100 cylinder #4 connecting rod breakage: known issue?

    Hi All, Is it a known issue where Yamaha F80-F100 series outboards get their cylinder #4's connecting rod broken, damaging the crankcase? If so where can I find tech bulletin and/or any other docs with further details incl the root cause? Been reading a thread about it on a different forum and...
  9. dandreye

    Aftermarket starter for 90 ELPTO

    Hi All, Looking for a spare starter (#50-66015T1) and seeing 3-4 times price difference between OEM and aftermarket ones. Are the latter ones that much worse? Which aftermarket makes are the best and which ones should I stay away from? Thanks in advance, Dmitriy
  10. dandreye

    Teleflex throttle/shift cables: CC179xx vs CCX179xx

    Re: Teleflex throttle/shift cables: CC179xx vs CCX179xx Here's the only one I could find with such view (the boat is far away from me now): The bend will of course be sharper in the leftmost OB position.
  11. dandreye

    Teleflex throttle/shift cables: CC179xx vs CCX179xx

    Re: Teleflex throttle/shift cables: CC179xx vs CCX179xx Texasmark: Does this bend look too bad or it's acceptable? It should be the worst case bend as the OB seems to be fully turned left here.
  12. dandreye

    Teleflex throttle/shift cables: CC179xx vs CCX179xx

    Hi All, Do Teleflex CCX179xx TFX TREME series throttle/shift cables justify their higher price compared to standard quality CC179xx series cables? Thanks in advance, Dmitriy P.S. Afaik CCX179xx series is formerly known as C635 series.
  13. dandreye

    Normal and max backlash of Commander 2000's fast idle and main levers

    Hi All, Both of mine play at least 30 degrees (probably closer to 45) before engaging and I suspect it's too much. What are the recommended, typical and max values resp? Many thanks in advance, Dmitriy
  14. dandreye

    Cutting off the end of Molded Hose #32-822554 going to fuel pump

    Hi All, Is it safe to cut off the end of Molded Hose #32-822554 removing the part circled red if necessary? I suspect it's causing some gas leak. It's apparently there for compatibility with other outboard models. Thanks in advance, Dmitriy
  15. dandreye

    90 ELPTO warm starting issues (flooding?)

    Hi All, My 90 ELPTO (2001) starts literally at half a turn when warm unless it had been kept at idle or very low rpms even for a few minutes before it stalled or was stopped manually (whichever occured sooner), in which cases it occasionally won't start for a random period of time (10min to...
  16. dandreye

    CDM Tester Harness

    Hi All, Is there any place to get the following item cheap from? Mercury 84-825207A 2 CDM TESTER HARNESS (aka CDI 511-5207A1) It's selling at $50 somewhere but even that is quite a bit for 2 plastic connectors on a bunch of wires. I need no brand-new one - a used one will do, or perhaps just a...
  17. dandreye

    Stern light on small boats with outboards

    Re: Stern light on small boats with outboards Home Cookin': Well suction cup will probably fall off now and then... I wouldn't mind hard fixing the light direct on the top cowl but authorities might see it as a violation (in fact after re-reading the regs it looks like nothing in them...
  18. dandreye

    Stern light on small boats with outboards

    Hi All, Where exactly is a [single] stern light most often installed on small boats with outboards so that its 135? light arc is not obstructed by the OB? As a side question, am I right that some small boats can have a combined masthead/stern light i.e. basically an all-round 360? top light...
  19. dandreye

    Old 2-stroke Quicksilver TC-W3 oil

    Hi All, Is it safe to use 4-year old 2-stroke Quicksilver TC-W3 oil stored in factory sealed 1L bottles in a 90 ELPTO? I bought way too much of it back in summer 2009 and although it's been fine so far just wondering how long more it can still last w/o causing more wear & tear to the OB...
  20. dandreye

    Mercury 2-strokes' term of life

    Hi All, What is the average actual term of life of Mercury 2-stroke outboards ever made? Of course assuming careful operation and proper care i.e. never starting/running it w/o oil, always using correct oil, never hitting any underwater obstacles etc. etc. I do understand the question is too...
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