Re: Wiring Schematic
Ok, I've looked over your pics, and I'll give it my best shot. I will first point out that someone else may know exactly what each colored wire does on this boat, but here is my 2 cents worth.<br />First the easy stuff... the "mystery part" sure looks like a hydraulic cylinder to me. Have you tried turning the steering wheel to see if the outdrive moves? It's possible that this boat may have originally had hydraulic steering, that someone later disconnected and converted to cable type steering.<br />Secondly (on the easy stuff) you asked if you could just bypass the connector under the dash for the broken yellow wire....YES, If it is just a straight through connection that does not have a jumper going to another pin on the backside of the connector. Fix this first.<br />Ok, this is where it starts getting more difficult. I would advise you to get a volt-ohm meter from radio shack....or at the very least a 12V test light. It has been my experience on newer boats (1989 and up) that merc uses purple in their primary ignition circuits (positive 12V for the ignition switch and for the coil + lead).<br />First thing to do is see if you here a "click" from the selenoid (or also called relay) when you turn the ignition switch to the start position (we are talking about the starter assist selenoid, not the one that is part of the starter itself). If you hear a click, then we know that the ignition switch has power and the COIL of the assist selenoid or relay is also getting power. If no click, then lets start at the ignition switch. With your volt meter set to dc volts, ground the black meter lead to a known good ground on the boat. Touch your red meter lead to the three screws on the back of the ignition switch one at a time (with the switch off), do you get 12 volts one one of the screws ? If no, is one of these wires purple ?<br />If the first answer is no, and the second is yes, then we need to see if that is the same wire in the engine compartment that is hanging there. Let me know what you find and we'll go from there.