Wires and Caps

LaqueRatt

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Jun 27, 2022
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So my little '75 6 hp Johnny is only sparking sporadically on the top cylinder. EG: 20 pulls, 2 sparks. Think I've checked, cleaned, and set all that I can. Anybody got any ideas before I pull the timing plate to check the plug wires? They are definitely 7mm and I want solid core right? Can I use any old plug cap that fits? All plug boots look much alike to me and I prob have a couple new automotive ones lying around.
 

Crosbyman

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Nov 5, 2006
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you can test the wire from boots to HV pin for resistance and solid continuity if you jiggle the wires while holding the probes solidly... ushould get 3-.5 to 8-9 K ohms steady

does not mean coils can't spark to ground if cracked ... why not refurbish the whoe thing and be done with it . use 7mm solid core

I use Belden solid core car wires with boots installed.. boots are a bit long so I just snip half an inch to 3/4 with a sharp knife .


condensers must be test wit ha HV DC to check for leakage... resistance and CAP testing with a VOM if iffy at best . it can tell you if it is bad but never tell you it is100% good . may aswell put in new ones
 

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LaqueRatt

Chief Petty Officer
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Condensers are all pretty much the same, correct? Get at auto parts or small engine shop? How critical is coil positioning? I see there is a jig for setting them, but never used one before.
 

Crosbyman

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just line up the coils on the frame and run your fingernail up and down.... should be no snags going up or down .
 

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Crosbyman

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see link and go to western aomci ... open the site link and dig up the magazine articles on testing caps. !!

 
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racerone

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Dec 28, 2013
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The magneto on these was first used in about 1950 and still installed on small 1990 models.----Used on 1.5 / 2 / 3 / 4 / 5 / 5.5 / 6 / 7.5 / 10 / 18 / 20 / 25 / 30 / 33 / 40 hp motors.----A simple reliable unit.----Points MUST open at the correct time to get maximum spark.----If coils are not new then remove them and inspect bottom.----The often burn through and short to the magneto plate.
 

Crosbyman

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spin the engine with a drill to get sufficient rpms... check for sparks then.


clean the points again...and again did you or not replace condensers ??

front coil goes to top plug !!
 
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