What gauge wire?

jhebert

Ensign
Joined
Jul 24, 2005
Messages
903
Re: Wire Gauge for Power Distribution

Re: Wire Gauge for Power Distribution

In distribution of power at 12-Volts, it will almost always be necessary to select the wire gauge based on consideration of the voltage drop rather than consideration of maximum current rating of the conductor. Selection based on voltage drop will result in a larger wire gauge being used than dictated by selection based on current. This will be typical for any length of conductor more than a few feet long.

The tolerance for voltage drop is typically figured at a maximum of 10-percent for non-critical circuits, and a maximum of 3-percent voltage drop for critical circuits.
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: What gauge wire?

Voltage drop is entirely dependent on current flow and resistance of the total stretch (from and to the battery) of wire. Even 22ga wire drops zero voltage with zero current flow.

Either max current load or calculated voltage drop at that current are satisfactory criteria for selecting minimum wire gauge.

It is important that the gauge of the ground wire from each load to the battery or ground terminal be considered as well as the gauge of wire from the battery to the main terminal for +12V distribution.

Considerations of individual loads include each item of electronic hardware, lighting and auxiliary outlets. Each line should be fused or breakered for 50% above the anticipated maximum load current.

The mathematical gymnastics needed to select the minimum size for each wire and fuse can be a nightmare. In practical reality it is more realistic to sum currents and select wire well oversize for each. Remember that the ground wire from the distribution panel carries the same current as the positive supply wire and must be included in the length of wire selected for the entire circuit.
 

NYBo

Admiral
Joined
Oct 23, 2008
Messages
7,107
Re: What gauge wire?

The short answer: 10 gauge for modest loads, 8 gauge for larger ones is the usual rule of thumb. What devices will be hooked up to the fuse panel?
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: What gauge wire?

I agree with NYBo. For 1 each SONAR and GPS plus standard nav lighting and a 3 amp aux outlet use 10ga to and from the distribution terminals. If you add more lighting, audio, a spotlight or a bigger aux outlet, use 8ga.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: What gauge wire?

I think we should all just guess what the OP has and base our replies on our guesses. That ought to confuse him.

I guess you only need 12 ga wire because I don't think you have many electrical needs on your boat.
 

bodieb20

Cadet
Joined
Apr 12, 2013
Messages
13
Re: What gauge wire?

I have nav lights and 2 fish finders. I'll probably go with 8 gauge just to be safe. Thanks for all the replys!
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: What gauge wire?

12 Ga. would be way more than enough for that. Put a 20A fuse near the battery to protect the wiring going forward to the panel.
 
Top