Weak battery causing blown fuse??

bdias123

Recruit
Joined
Nov 7, 2009
Messages
3
I have a ~2004 115 HP four stroke EFI Mercury outboard that is sporadically blowing its 20 amp fuse (main & tilt/trim) when I engage the starter motor. Could this be caused by an undercharged battery or one with not enough cranking amps?

Thanks

Bob
 

CharlieB

Vice Admiral
Joined
Apr 10, 2007
Messages
5,617
Re: Weak battery causing blown fuse??

The starter motor itself bypasses the fuse, however, the starter RELAY TRIGGER, energized thru the ignition switch in the start/crank position is drawn thru the main fuse.

A slightly poor connection causes voltage to drop but also causes amperage to raise and will blow the fuse. A low battery can mimic this, charge the battery and take it in to NAPA or somewhere to be Load tested to be sure it is not contributing to your problem.

Test the starter trigger wire with a volt meter at the ignition switch while cranking, then test again at the starter relay during cranking.

Compare these reading to battery voltage as well as battery voltage measured at the ignition switch before and during cranking.

You are looking to find where the voltage drop occurs. Once isolated then start backtracking the path, cleaning and tightening all connections.

Also check for adequate grounding of the starter relay.
 

bdias123

Recruit
Joined
Nov 7, 2009
Messages
3
Re: Weak battery causing blown fuse??

Thank you! I'll check it out this weekend.

Bob
 
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