Re: Water not pumping ?
My suggestion is to pull the lower unit again, and replace the worn impeller -- also the wearplate unless it's perfectly smooth. When reinstalling, make sure the wearplate and housing is fully sealed, and spread a little bit of grease on the wearplate. Make sure the water tube coming up from the impeller is clear.<br /><br />While the lower unit is off, I would also force some water up through the bottom of the water tube attached to the head. Insure that the water comes out the exhaust port. If you want to go a step further, you can take off the head and inspect/clean out the water passages. You can also remove the exhaust port cover on the left (?) side of the block and clean out the water passages there. And if you open everything up, force water through as part of the cleaning. You will need a couple of gaskets for the exhaust cover, but you might be able to get my with reusing the head cover gasket. Use some gasket sealer (I use the OMC sealer.)<br /><br />(By the way, you can do one more check before taking things apart. If there is no thermostat, you can crank the engine with the t.stat cover removed and see if there is water coming out there. This will at least tell you if water is being pumped to the head.)<br /><br />Good luck.