Re: water in lower unit
jp6, I had the EXACT same problem just last week with my Merc 3.0 lower unit. Now I have no experience with your type of motor, but I presume that most lower units are designed the same way. <br /><br />As far as where the water is coming from, it could be several different places. The only way to know for sure is to have it pressure tested by a professional. They can pinpoint the exact spot and save you a lot of guesswork. Now the rattling noise I can say with pretty much certainty what that is. The water in your lower unit has caused the bearing in the vertical driveshaft to fail. When that happens, the pinon gear gets off-center and it just eats it up. As someone told me here, water does not lubricate and the first thing to fail is the bearings. If you want to confirm this is the problem, remove the top cover, and drain the oil. You should be able to see the gear set and any damage that has been done.<br /><br />I had a lot of metal in my oil, you may to. Run a magnet thru the drained oil to see if you pick up any. Even a small amount is no good. My automotive experience tells me that even if I replace the damaged gears and bearings, I still had metal go thru all the other bearings in the lower unit and given time, they will also fail. My only option is to purchase a rebuilt lower unit.<br /><br />Here are 2 pics so you can see exactly what broke on mine.<br />
Pic1 <br />
Pic2 <br /><br />Now please, don't take my reply as gospel. I am no boat mechanic. I just wanted to try and help because your problem was the exact same as mine last week. Good luck and please let me know how you make out.