Re: volvo pinta engine
Not a particularly difficult job with a manual. Drain the oil, loosen the belows clamps, remove shift cables if they are in the way, remove the bolts holding the upper unit to the lower unit, tap the upper unit with a rubber mallet until it is loose, lift the upper unit up and pull out. Watch that you DO NOT bend the shim plate(s). I think there is also some o rings - replace them. When you have the upper unit off you might as replace the exhaust belows. Make sure the replacement exhaust bellows has the backwash valve in it. Reassembly is the reverse. Please get a manual as it will have the torque specs etc. It is important that shim plates not be bent as the seal between the upper and lower units is metal to metal, although I have used anerobic Permatex as a sealant as well. I am no expert but I believe the shim plates are to ensure the gears mesh properly and are not a gasket.