Volvo Penta 4.3GL suddenly quits and will not restart

SLJeep

Recruit
Joined
Jun 1, 2010
Messages
3
I have a 5 year old, very low hours Volvo Penta 4.3 GL in an 18' FourWinns Horizon. It has been serviced at reputable marinas each year, most recently at large FourWinns dealer for winterization, maintenance, and impeller replacement. It had been running great the first 3 or 4 times I took it out this year, then suddenly quit at about 1/2 throttle while pulling a tuber. The engine would turn over then die immediately the first few times I tried to restart. Priming the engine by pumping the throttle a couple times seemed to help initially in getting it to turn over, but it wouldn't even turn over on the last few restart attempts. The boat will not restart even after allowing it to rest for 10 mins, 2 hours, and 12 hours. The kill switch appears to be intact (though I haven't pulled/re-inserted). The gas tank is half full. The fuel pump fuse is ok. I tried to replace the fuel pump relay but was given the incorrect relay at the marina and haven't had an opportunity to exchange it. I'm planning on trying to replace the fuel filter next. The only unusual condition was the the operator (inexperienced) did not have the outdrive trimmed ideally so the bow was riding a bit high. The prop was not cavitating though, nor was the boat 'porpoising'. Does anyone have any other simple suggestions for someone not mechanically inclined before I haul the boat out and take it to the dealer? (a very inconvenient process on my lake). Any thoughts would be much appreciated, thanks!
 

daymienrules

Cadet
Joined
Jun 9, 2009
Messages
24
Re: Volvo Penta 4.3GL suddenly quits and will not restart

check the anti-siphon valve on the fuel tank. that was my problem on a similar "die -then almost start-then not start at all". it's easy enough to pull it out and check it, just hard to get access to it.
 

SLJeep

Recruit
Joined
Jun 1, 2010
Messages
3
Re: Volvo Penta 4.3GL suddenly quits and will not restart

Thank you, I'll add that to the list: recheck that the kill switch is seated properly, check fuel filter for water and replace, check fuel pump relay and fuel pump for voltage, check spark plugs, and now, check anti-siphon valve on fuel tank. Any other ideas would be welcome! Plan is to try all these this weekend and if no-go, haul to dealer.
 

SLJeep

Recruit
Joined
Jun 1, 2010
Messages
3
Re: Volvo Penta 4.3GL suddenly quits and will not restart

Problem solved! I was finally able to get the correct replacement fuel pump relay... This solved the problem. The dealer said that they fail infrequently, but this turned out to be the problem. The relay is a relatively common one. I was able to find it at an auto parts store for $10. The dealer charges $20.
 
Top