Very frustrated

kikong26

Cadet
Joined
Mar 28, 2014
Messages
11
Hello all, I have a 1998 Mercury 225 offshore, until recently it was working fine, a week ago the starter began to slip and would not turn the flywheel.
I replaced the starter but it still can not turn the flywheel, it's as if the flywheel is locked, some say it is my selenoid, and others say it's the foot. I tried to put it in gear and turn the prop, but when I did this the prop turned but not the flywheel, what could this be?
 

enginepower

Petty Officer 1st Class
Joined
Jul 5, 2014
Messages
260
If you can't turn flywheel by hand or wrench, engine or lower unit is locked up
 

GA_Boater

Honorary Moderator Emeritus
Joined
May 24, 2011
Messages
49,038
It's easier to pull the plugs and try turning the flywheel in F. N and R. If it won't turn, drop the lower unit and try again.
 

kikong26

Cadet
Joined
Mar 28, 2014
Messages
11
Thanks, I'll try to remove plugs and then turn the flywheel, i hope the engine is not locked up.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,946
Thanks, I'll try to remove plugs and then turn the flywheel, i hope the engine is not locked up.
Which way were you turning the prop and what gear was selected? If the conventional gear box, not one setup for counter rotation used with duals, you have to turn the prop CCW (with the shifter in F gear) looking from the rear, plugs out helps as stated. I just stand on a blade to push it down.

On the starter not working need more info.

1998 offshore spells corrosion to me. Corrosion at the battery wire terminals, all of them. You need about 10 volts across the starter terminal and engine block (ground) to get the bendix on the starter shaft to spin up properly, engage the flywheel gear and have enough whoopie for the starter to rotate the engine. With only 12v or so available from a fully charged battery circuit resistance has to be close to nothing. Take all the connections of the red and black cables from the battery apart and clean and shine up removing corrosion, reinstall and tighten. Spraying some red battery terminal protector (WM has it) on the terminals when finished will help to keep them clean.

Next, if you still have your OEM starting solenoid, probably a good idea to get another. Internally the contacts pit due to arcing and the pitting reduces the surface area and keeps it from conducting starting current as well as it should.

Next you need to test your battery to ensure that it can put out 200 amps and still have 11 or so volts across the terminals. As batteries age they sulphate up and develop an internal resistance that inhibits high currents with minimum loss. WM has battery testers too in their auto shop.

Next, the shaft of the starter should be lubed and you should be able to easily rotate the bendix from it's rest position against the starter housing up to where it engages the flywheel. If it doesn't move freely, lube it up.

Go through that and you will probably solve your problem.
 

kikong26

Cadet
Joined
Mar 28, 2014
Messages
11
Thank you Texas Mark, that's the best advice I've had so far, you may have just saved me a lot of money and grief.
 
Top