valve adjustments for 3.0 volvo penta

maciejman

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Aug 18, 2005
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i just found out that my head gasket blew due to overheating.. i had the head resurfaced and am now putting it all back together. however i don't know how to set the valves to be adjusted right. i have a 2ooo glastron with a 3.0l four cylinder volvo penta.. can anyone help me??
 

Don S

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Re: valve adjustments for 3.0 volvo penta

This is from a Merc service manual, but it's still a 3.0L Chevy engine. Sure hope you are torquing the head bolts properly and in the proper sequence with sealer.<br />What NO manual????<br /><br /> Engine Not Running <br /><br />With valve cover removed, adjust valves when lifter is on low part of camshaft lobe, as<br />follows:<br /><br />1. Crank engine with starter or turn over in normal direction of rotation until mark on<br />torsional damper lines up with center “0” mark on timing tab, and engine is in No. 1 firing<br />position. This may be determined by placing fingers on No. 1 valve as mark. If valves<br />move as mark comes up to timing tab, engine is in No.4 firing position and should be<br />turned over one more time to reach No. 1 position.<br /><br />2. With engine in No. 1 firing position as determined above, the following valves may be<br />adjusted:<br />No. 1 Cylinder - Exhaust and Intake<br />No. 2 Cylinder - Intake<br />No. 3 Cylinder - Exhaust<br />No. 4 Cylinder - Intake<br /><br />3. Loosen adjusting nut until lash is felt at push rod, then tighten adjusting nut until all lash<br />is removed. This can be determined by moving push rod up and down while turning<br />adjusting nut until all play is removed.<br />72300<br /><br />4. Hydraulic lifters can be adjusted by tightening adjustment nut an additional 3/4-turn.<br />Valve lash should be checked after engine has run and reached operating temperature.<br /><br />5. Crank engine one revolution until pointer “0” mark and torsional damper mark are again in alignment. This is No. 4 firing position. With engine in this position, the following valves<br />may be adjusted:<br />No. 2 Cylinder - Exhaust<br />No. 3 Cylinder - Intake<br />No. 4 Cylinder - Exhaust<br /><br />6. Repeat steps 3-4 to adjust other valves.<br /><br />7. Install Distributor cap, spark plug wires and coil lead.<br /><br />8. Install rocker arm cover.
 

maciejman

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Aug 18, 2005
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Re: valve adjustments for 3.0 volvo penta

thanks for the info Don, exactly what we are looking for. one other thing, we were told to put 110 ft lbs of torque to the head bolts, is this corect?
 

Don S

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Re: valve adjustments for 3.0 volvo penta

It's just amazing to me that the pro's use service manuals every day, but the DIYer's never seem to need them, plus they have the most problems by listening to eveything everyone tells them. 110 is way too much........ <br /><br />Here is from the manual for the EF model Volvo 3.0L engine.<br /><br /><br />Installation<br /><br />1. The gasket surfaces of both the head and the block must be clean<br />and free of any foreign matter, and free of nicks or heavy scratches.<br /><br />2. Cylinder head bolt threads in the block must be cleaned as well as<br />the threads on the cylinder head bolts. Dirt will affect bolt torque.<br /><br />3. Place a new cylinder head gasket in position over the dowel<br />pins in the cylinder block. On engines with a steel gasket coat both<br />sides of a new gasket with a thin, even coat of Volvo Penta Gasket<br />Sealing Compound. Too much sealer will hold the beads of the gasket<br />away from the block or head.<br /><br />NOTE: The 3.0 Liter engine has a special marine head gasket. Do not<br />substitute an automotive head gasket.<br /><br />4. Carefully guide cylinder head into place over dowel pins and<br />gasket. Coat threads of cylinder head bolts with Permatex No. 2. Install<br />the bolts and run them down to the block.<br /><br />5. Tighten the cylinder head bolts, with a torque wrench, in three<br />progressive steps following the sequence shown.<br />Step 1 - 35 ft. lb. (47 N•m)<br />Step 2 - 65 ft. lb. (88 N•m)<br />Step 3 - 90 ft. lb. (122 N•m) <br /><br /><br />
3.0%20head%20torque%20pattern.png
 
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