Tohatsu 9.8 tiller install and cost??

robertjp

Petty Officer 2nd Class
Joined
Dec 19, 2002
Messages
112
Does anybody have a rough idea what it would cost to convert a 2005 Tohatsu 9.8 HP remote to tiller steering? I have my eye on one but it would have to be converted? Part? labor? Thanks much. BP
 

Sea Rider

Supreme Mariner
Joined
Sep 20, 2008
Messages
12,345
Re: Tohatsu 9.8 tiller install and cost??

Need to buy complete steering handle, assorted parts that secures handle to front pan and 2 internal throttle cables. Very straightforward to assembly, download a on line parts manual and follow assembly diagrams, could save some $$$ on hand labor if doing by yourself.

Happy Boating
 

robertjp

Petty Officer 2nd Class
Joined
Dec 19, 2002
Messages
112
Re: Tohatsu 9.8 tiller install and cost??

Can you give me a rough idea what it would cost?
 

pvanv

Admiral
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Apr 20, 2008
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6,559
Re: Tohatsu 9.8 tiller install and cost??

We need your correct model (year is irrelevant for servicing). Assuming you have an MFS9.8A3, the steering portion is shown in the parts diagram below. You will also probably want to convert the electrics for the starter, etc., back to on-the-motor, instead on in the RC box,so yiur list of needed parts will grow.

002-21051-2_FIG11.JPG
 

pvanv

Admiral
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Re: Tohatsu 9.8 tiller install and cost??

Here is the diagram of electrical parts. You may or may not need the stop switch and the main start switch.

002-21051-2_FIG09.jpg
 

pvanv

Admiral
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Re: Tohatsu 9.8 tiller install and cost??

You may also need to convert to on-baord shifter, as opposed to having everything at the RC box. Here is the parts diagram for the shifter:

002-21051-2_FIG16.JPG
 

pvanv

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Re: Tohatsu 9.8 tiller install and cost??

In many cases, this type of conversion is not cost-effective. If you can firm-up whether you only want to convert the steering, or also the electrical and shift, along with your precise model, we can give you an idea of the work involved.
 

robertjp

Petty Officer 2nd Class
Joined
Dec 19, 2002
Messages
112
Re: Tohatsu 9.8 tiller install and cost??

Thank you Paul. Yeah I'm starting to see that. Counting the parts and installation are we looking at $200-500 range? or more roughly.?
 

pvanv

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Re: Tohatsu 9.8 tiller install and cost??

In addition, you would either need to come up with a way to activate the electric choke solenoid, or replace the carburetor for a manual-choke type. (The 2 carns have completely different choke setups, and are not interchangeable). The rough parts list looks like this:

3AA760260M MAIN SWITCH $12.83
3V2031003M CARBURETOR, F9.8A2/A3 (F) $179.67
346671961M ROD SNAP $2.35
3Y3671920M CHOKE ROD $4.99
3C8671560M BUSHING $3.05
3C8671511M CHOKE KNOB $5.50
3V5726780M SEPARATE CORD (BLACK) $6.28
398068300M STOP SWITCH ASSY W/LANYARD $44.59
353068210M SAFETY LANYARD & LOCK $15.17
3V1Q630113 TILLER HANDLE (AMB) $45.28
3V1631020M BUSHING, HANDLE $2.29
3V1631081M WASHER $1.47
3V1631070M COVER $2.92
9101030616M BOLT (10 MULTIPLE) $1.05
3R3630120M GRIP $15.19
3V1630410M THROTTLE SHAFT $11.17
3H6630480M SHAFT, RUBBER THROTTLE $1.70
3H6635100M BUSHING $1.07
9208130518M SCREW $1.03
3B2630630M SUPPORTER $2.15
9215030612M SCREW (10 MULTIPLE) $0.86
3V1630351M FRICTION PIECE $2.29
3V1630770M ADJUST NUT $3.45
3V1630360M SPRING $1.28
9101030625M BOLT (10 MULTIPLE) $1.28
3V1636000M THROTTLE CABLE $15.45
3V9720190M THROTTLE LABEL $1.96
350671540M PIN $1.70
3V1635080M BRACKET, THROTTLE CABLE $4.73
9101E35612M BOLT & WASHER (10 MULTIPLE) $1.09
3V1636220M THROTTLE DRUM $3.71
346671140M SPACER $1.63
3R0663080M WASHER, 6-16-1.5 $0.77
9101E30630M BOLT (10 MULITPLE) $0.77
3V1636171M THROTTLE ROD $5.64
3Y3Q674800 BRACKET, SHIFT LEVER (AMB) $28.47
9101E35625M BOLT & WASHER (10 MULTIPLE) $1.30
9301030600M NUT (10 MULTIPLE) $0.53
3Y3661100M SHIFT LEVER, F8/9.8A3 (AMB) $19.65
3H6636191M COLLAR, BRACKET $2.71
346671150M WASHER $1.30
3Y3661340M ROD, SHIFT LEVER (AMB) $4.04
3R0837150M CABLE JOINT $1.31
9516030800M R-PIN (10 MULTIPLE) $0.86

And you will need a couple of hours to retrofit everything. At, $85 an hour (our shop rate), I expect you would be much better off financially to sell the Remote motor and buy a tiller version.
 

robertjp

Petty Officer 2nd Class
Joined
Dec 19, 2002
Messages
112
Re: Tohatsu 9.8 tiller install and cost??

Paul. Wow what a great answer. I appreciate it. Are you a outboard mechanic in the Buffalo area? Im not too far from there. You are right, I think I would be better off getting a tiller.
 

pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,559
Re: Tohatsu 9.8 tiller install and cost??

Yes, out shop is in the Black Rock section of Buffalo. We do a couple of conversions from tiller to remote each year, but only when there's a very good reason.
 
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