Tohatsu 140hp, lots of RPMs, no speed

grubbohio

Recruit
Joined
Jul 24, 2006
Messages
3
I have a tohatsu m140a, 1989, it ran fast and hard last year, till I hit ground and ruined my lower unit, replaced that lower unit this month (july 2006) Went to run it and acts like it wants to go, for the first 1500-2000 rpms. It picks up speed and the engine revs, then suddenly around 2000-2500 it over revs shooting to 3500-4000 rpms and I loose all thrust and keep a cruising speed around 10-15 mph. I can back it back down to 1500-2000 rpm and run all day. I checked the water sensor, the oil level sensor and the overheat sensor as described in the shop manual trouble shooting, with no improvement on results. The last thing the book says to change is the CDI unit. Thats a $500 part for my motor and I wanted to get a second opinion before shelling out that money.
 

grubbohio

Recruit
Joined
Jul 24, 2006
Messages
3
Re: Tohatsu 140hp, lots of RPMs, no speed

Also, the hub and the prop are brand new, so there isn't slipping
 

TOHATSU GURU

Admiral
Joined
Jul 22, 2004
Messages
6,164
Re: Tohatsu 140hp, lots of RPMs, no speed

It's not the CD. If you replaced the lower unit with a used or rebuilt then you probably have a bad forward gear or clutch.
 

grubbohio

Recruit
Joined
Jul 24, 2006
Messages
3
Re: Tohatsu 140hp, lots of RPMs, no speed

That looks like I can take off the shaft and inspect that. or do I need drop the whole lower unit again? My book says change both gears if one is bad. Is that the thing to do? Will I need all new bearings too? Do I need special tools or just my wrench and screwdriver?
 

TOHATSU GURU

Admiral
Joined
Jul 22, 2004
Messages
6,164
Re: Tohatsu 140hp, lots of RPMs, no speed

Just pull the propshaft housing behing the propeller. No special tools are required.
 
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