Re: Throttle throw problem 1989 mercury 100 hp
I am wondering if maybe you have the control cables reversed at the motor? The throttle cable has more "throw" than the shift cable.
I checked the cables as you suggested and they were good.
I disassembled the control box and was moving the shift/throttle handle and there was a lot of slop in the mechanism. I discovered a silver bushing laying inside the horseshoe shaped track. I removed the arm that's on the top of the track and saw where the bushing came from. I installed it back on the arm and that fixed the problem.
It's been this way from when I got the boat, 3 years ago. The bushing laying the track prevented the lever to go to full throttle. I never noticed this till one day I was doing a tune up and the butterfly's wouldn't open all the way. WOW!! I should get a few more MPH out of this thing.
Thanks for helping me with this problem.
John