Switchbox Testing

Schnidly

Petty Officer 2nd Class
Joined
Aug 12, 2001
Messages
143
Dear Forum, I removed my switchbox from my 1988 90hp 3 cylinder Mercury outboard. The serial number is: 0B302485. Do any of you know how to or you even can test the switchbox when it is removed from the motor? I did some preliminary checking by setting my digital VOM on the diode check and put the leads on the bias post on the bottom right of the switchbox and alternated between that post and the posts where the trigger connects to and got a reading one way, but none the other way, if I am going reading across diodes then I would expect to see conductance in one direction but none in the other direction? I did this from each coil connection post to ground(switchbox casing) also and got the same results only a little higher ohms reading in the one direction I got a reading at. Does this make sense? Any input, is this feasible to do? Does it tell me that the switchbox might be good? I did DVA test the switchbox also and the reason I am doing all this is because I am getting very intermittent readings with spark. I checked the trigger wires today and the trigger tested out just fine, my ohm readings to the bias wire was 1200 ohms on each wire and to engine ground from each of the three trigger wires tested as open as they should.
 

woody66912

Senior Chief Petty Officer
Joined
Jul 12, 2008
Messages
690
Re: Switchbox Testing

Nope you can't, you can only check inputs/ outputs.
 

oldman570

Lieutenant Commander
Joined
Mar 25, 2011
Messages
1,615
Re: Switchbox Testing

If the trigger, stator, and coils check out good then the switchbox is about to go bad on one or more cyclenders. Have you tried to running the motor with the kill switch wire disconected from the switchbox? it might be causing a problem.
Oldman570
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,920
Re: Switchbox Testing

Here is a drawing of the box diodes you can test, the SCR's and capacitor cannot be tested except in output testing.

sbox.jpg
 

Schnidly

Petty Officer 2nd Class
Joined
Aug 12, 2001
Messages
143
Re: Switchbox Testing

Thank you Faztbullet, in the diagram which are the SCR's? Maybe you just drew in the diodes and left out he scr's? I understand that I cannot test the scr's. I did also have the kill switch circuit disconnected at various points of testing and it made no difference, still had no spark at times.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,920
Re: Switchbox Testing

This drawing is for diodes only..... If you have no spark you have either a stator or box problem.
 
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