Suzuki DT40 Cold Start Problem?

donbarnes

Recruit
Joined
Sep 15, 2015
Messages
2
My son was given a boat that has been sitting for a while, motor appears to be a 1985 Suzuki DT40. We got it running and it runs surprisingly well. Right now it smokes a fair bit, probably because I didn't know whether to trust the oil injection, so I'm running mixed gas as well. The main problem we're having is that it starts great when warm, just bump the starter and its running- But if it sits 20-30 minutes it won't start again without ether, just cranks and cranks and won't fire at all. It will start back up with ether, but smokes a lot and runs rough at first, almost like its flooded. Both the manual and electric choke are working, but don't seem to make any difference? The fuel bulb and line are new, and the see-through filter doesnt seem to be losing prime. Is there any thing that can go wrong in the fuel block that can cause this? Does it sound like a flooding problem or something else? If fuel is somehow leaking into the carb and flooding it, shouldnt it at least act like its trying to fire, instead of just cranking nonstop? Thanks...
 

99yam40

Fleet Admiral
Joined
Sep 7, 2008
Messages
9,220
If you think it is flooding, open the throttle when cranking to clear out the excess fuel and get some air into it
and do not choke it
 

donbarnes

Recruit
Joined
Sep 15, 2015
Messages
2
I tried that, didn't seem to make any difference, just cranked and cranked without seeming to be firing at all.. I did notice that with a spark plug out and grounded to the case that the spark seemed kind of weak and orange, not a very hot looking spark, but I don't know what it should look like on an outboard, or if its all electronically controlled and no such thing as a weak spark... Weird thing is that after its been running it starts the fastest of any motor I've ever seen, just bump the switch and its instantly running, so I wouldn't think there was any ignition problem?
 
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