strange noise in outdrive

Jeff2012

Petty Officer 3rd Class
Joined
Jan 24, 2003
Messages
83
Hello my friends, I installed outdrive and upon moving throttle back into neutral I found it was hanging up and would not come out of foward. I removed drive again and played with shift shaft and reinstalled. This time every thing worked. Throttle came out of drive went into neutral and into reverse with no problem. I started up the boat with the earmuffs and all shifting was fine. However, while at the wheel I heard a metalic like chattering sound. I went for a closer listen and it sounded like it was coming from the lower area of the drive near the prop shaft. I also noticed the prop shaft was turning very slighty while the boat was in neutral and the port motor was running. I am wondering if I stretched the throttle cable while trying to get the throttle into neutral and if I should turn the shift cable, (the one that goes into the square hole in the side of the drive and rests on the round cam roller) in one turn to take out some of the slop?<br />Thanks for any advice
 

Reel Poor

Vice Admiral
Joined
Jan 29, 2005
Messages
5,522
Re: strange noise in outdrive

It's very possible that you bent one or both of the shift shafts if you insatlled the drive and the shafts were not aligned properly. Common mistake. :(
 

Haut Medoc

Supreme Mariner
Joined
Jun 29, 2004
Messages
10,645
Re: strange noise in outdrive

Post your year, make, model & serial # if possible.....<br />What service procedures did you perform when you removed the drive?.....JK
 

Jeff2012

Petty Officer 3rd Class
Joined
Jan 24, 2003
Messages
83
Re: strange noise in outdrive

It is a 1987 Alpha 1 not sure of the serial #.<br />I replaced the impeller and checked the alienment.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: strange noise in outdrive

Instead of using the hit and miss and hope this works method of adjusting try reading the service manual and adjusting it properly to specs. <br />Here is a link to the Mercruiser service manual for the Alpha drives.<br /> http://www.boatfix.com/merc/Servmanl/6/6covr3.pdf <br />Section 2 will help you with the cable adjustments. Just follow the instructions step by step, and the adjustment will come out just right.
 

Jeff2012

Petty Officer 3rd Class
Joined
Jan 24, 2003
Messages
83
Re: strange noise in outdrive

posted April 11, 2006 09:45 AM <br />--------------------------------------------------------------------------------<br />Instead of using the hit and miss and hope this works method of adjusting try reading the service manual and adjusting it properly to specs. <br />Here is a link to the Mercruiser service manual for the Alpha drives.<br /> http://www.boatfix.com/merc/Servmanl/6/6covr3.pdf <br />Section 2 will help you with the cable adjustments. Just follow the instructions step by step, and the adjustment will come out just right.<br /> <br />Hello Don, I tried to open the above link but only got the Mercruiser front page and logo. Do you think I can get away with turning the horizontal adjustment rod one turn without any problems?<br />thanks.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: strange noise in outdrive

Move your cursor over the cover page and the index page. When you see it change from this
Adobe%20hand.png
to this
Adobe%20finger.png
that is a link to a different section.
 

Jeff2012

Petty Officer 3rd Class
Joined
Jan 24, 2003
Messages
83
Re: strange noise in outdrive

I did that, but it dosen't come up on mine. Can you email me just that section?<br />thanks.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: strange noise in outdrive

It's almost 1MB in size, so it may take a while to load even with DSL. If the cover loads, and you can get to the index, it's working. Just give it time to load.
 
Joined
May 15, 2006
Messages
8
Re: strange noise in outdrive

I'm having the same problem as Jefrsonco, only with an MR outdrive. The shafts seem VERY stout and they went in without much forcing at all.<br /><br />1977 Glastron T179, 140 Merc/GM 3.0, with MR outdrive. SN: 4648535, also stamped: 1.98R<br /><br />I followed these instructions to replace the impeller . <br /><br /> http://www.mercstuff.com/waterpumpinst.htm <br /><br />I have the Chiltons, but we all know how good those are :rolleyes: . <br /><br />Any ideas or am I being hyper-sensitive to noises that have always been there?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: strange noise in outdrive

Start a new thread and describe your problem. You can use another thread as a reference, but don't hi jack it for your problem.<br />The second question ALWAYS gets lost.
 
Joined
May 15, 2006
Messages
8
Re: strange noise in outdrive

Cool, thanks. I'll do that. I always thought it disrespectful of the board to duplicate [unresolved] issues.
 
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