Strange charging issue on MerCruiser 120

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YaSureUbetcha!

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Hello there,
I recently bought a lemo....uh excuse me...Glasply with a '73 Mercruiser 120 in it. Serial # 36455XX (can't make out the last two digits). Previous owner had 'upgraded' to a SI10 Delco one-wire alternator. Output post (batt) shows 35V. Batteries measured at 12.6 (i.e: not charging). Auto parts store bench tested alternator: 14.6V output. I also measured output voltage with with a wire direct to the positive battery post: 14.6V at alternator and battery. So I think something may be wrong with the wiring/connections, and I haven't a clue what I am doing, but I watched some youtube videos about DVMs, rushed out to buy one and have been in a measuring haze every since...
Pouring over the a wiring diagram, I am trying to hook this thing up as per the diagram, and I did actually get the voltage to be 14.6V at the alternator, and 13.7V at the batteries, still a problem, but at least charging, and the ammeter gauge was working now too...however when I turned of the key, damn thing kept running, then stopped because the 40A circuit breaker tripped. I'm so glad I put a new one in as the two red wires were simply screwed together.
A lot of the wires behind the steering panel have been replaced, which is great accept that the colors are often different from the schematics. Previous owner also upgraded to the Pertronix Ignitor system, so the wiring to the coil is also quite different from the schematics.
I have continuity...no...I think have continuity from the output post of the alternator to the appropriate pin in the harness connector, and from the harness connector pin to the panel. Two marine batts, both work, one is new.
I appreciate any help I can get to sort this mess out. Would be nice to actually start using this machine.
Cheers
 

YaSureUbetcha!

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Re: Strange charging issue on MerCruiser 120

Don, I agree the other threads are similar, but not the same. None have the problem of not being able to turn the engine of with the key. Also, the previous owner installed/used wires that have different colors...

I am guessing that I have no choice but to remove the elec.tape around the entire harness and try to figure out what line goes where and which one has a short in it.

I don't know where else to start.
 

Bondo

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Re: Strange charging issue on MerCruiser 120

Don, I agree the other threads are similar, but not the same. None have the problem of not being able to turn the engine of with the key. Also, the previous owner installed/used wires that have different colors...

I am guessing that I have no choice but to remove the elec.tape around the entire harness and try to figure out what line goes where and which one has a short in it.

I don't know where else to start.

Ayuh,... Sounds like the alternator Feed is wired to the ignition circuit, After the keyswitch,....

The key should excite the alternator, not be powered by it,...
 

YaSureUbetcha!

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Re: Strange charging issue on MerCruiser 120

Ayuh,... Sounds like the alternator Feed is wired to the ignition circuit, After the keyswitch,....

The key should excite the alternator, not be powered by it,...


Thanks Bond-o, sorry for delayed reply. I'm on the road a lot for work. The alternator feed does indeed go to the harness connector (pin 4), which in turn goes to the ammeter. I have continuity from the alternator post to the ammeter. Is that not correct? I then have another wire from the other side of the ammeter that goes to the key switch. When the key switch is turned on the ammeter has 12 volts. Should I terminate the wire to the ammeter, and run the wire from the alternator to the positive of the starter solenoid? Or should I take the wire that is now connected to the ammeter and simply connect it to the red wire with 12v on it? :confused:

Regarding the 'exciting' of the alternator, I think this one-wire alternator 'excites' itself once it reaches a slightly higher speed. (when i hook up the alternator output direct to Pos of battery, I can see it start to 'charge' at just over 1200 rpm.)

Any pointers would be great. PS: in the meantime I have most of the tape of the wiring harness, so I am able to see what is going where a little better...
 
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