seal and or sealent for crankcase cover

udoittwo

Seaman
Joined
Jan 23, 2014
Messages
73
I don't know if this SELOC Mercury shop manaul is a direct reprint or they just pick out stuff to throw in there but it is not very helpfull to my particular motor. I want to put the crank case cover on my 1986 75 HP 4 cyl. Mariner and the only info says to put a thin coating of sealent and tighten. When I pulled my motor apart, I just took the parts to the machine shop to clean and check for any issues. I didn't notice if there was a cork seal in the cover or not. Although it doesn't say anything about it, my cover looks like it has a channel for a seal and there is a cork seal in the gasket kit that fits right in the channel. I don't see anywhere else that cork should go, so I am guessing it goes there? The cork is longer than the channel. I know in some applications of seals like this, they tell you to cut it off leaving a very little bit sticking out. Do I trim it leaving a little bit sticking out, flush, or just slightly short so it will expand when the cover it tightened down? Do I still use the sealent and, if so, do I put a thin film in the cork channel before I install the cork? I've included a pict. It looks like the gasket belongs in this channel and trimming it long might interfere with the end cap?
Thanks agin,
Karl.
 

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
37,718
The cork usually has an adhesive on it to hold it in the groove.--------Pull the cover strip off them ?-------Use the correct sealant as most of the sealer must squeeze out to achieve the metal to metal joint.-------I have measured the film of sealant on some " rebuilt " blocks like yours at 0.008" thick , which means bearings and reed blocks were not being held in place properly.
 

snowbrd84

Petty Officer 1st Class
Joined
Sep 23, 2012
Messages
215
When I rebuilt my motor( '86 150), it required the cork gasket as well as an anaerobic gasket maker "sealant".
 
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