resleeving

rolmops

Vice Admiral
Joined
Feb 24, 2002
Messages
5,420
My FIL fried his nice 2000 50 horse 3 cylinder ELPTO and yours truly has been elected to undo the damage.
Anyway,I split the block today and to my surprise the inner sleeve of the top cylinder had been pulled down by the overheated piston for about a third of an inch where it set up the engine by not allowing the crankshaft to pass.What probably happened is that somehow a piston ring popped into a small space that was at the end of the sleeve and then pulled it out.
In short it needs a new sleeve.
what sort of cost should I count on if one cylinder is resleeved and the other two are just honed?
I understand that I will also have to replace the lightly scored pistons in the other cylinders.
Please, all you merc gurus,give me a ballpark estimate, so I can make a decision on whether to rebuild or just buy another block.
As always,your ideas and comments are highly appreciated
 

DHPMARINE

Captain
Joined
Dec 16, 2003
Messages
3,688
Re: resleeving

The rebuid guys should be along,not sure when due to the Holiday (Best Wishes by the way)

Just some ideas ........ new block (empty) $1500.Pistons $175 a pop.new powerhead $4500. These are Merc prices.

If the engine got that hot,do a full tear-down and see what else you'll need.

Just something to muse.

DHP
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: resleeving

Water pump and carb rebuilds and a new thermostat and an oil pump check are a must or you will very likely have only fixed the "effect" of the problem -- not the "cause".
 

rolmops

Vice Admiral
Joined
Feb 24, 2002
Messages
5,420
Re: resleeving

The reason why it happened is called zebra mussels.
My FIL kept the outboard in the water and they effectively clogged the intake.He told me that he heard a funny sound from the dash and then the engine stopped.He did not know about alarm systems.
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: resleeving

The sleeves coming loose in the 3cyl engines is a common problem. Sleeves are about $76 at retail, installion will very shop to shop, be sure the shop you chose to do the work is knowledgeable to know how to install retainers in all 3 sleeves to stop the problem, or expect it to happen again
 
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