Removal of Top cover of 1973 #1 Mercrusier

newDIYer

Seaman
Joined
Nov 25, 2002
Messages
61
I'm trying to remove the top cover of my upper unit to check bearing and replace seals (1973 #1 mercrusier). Has a special star shaped bolt head. No socket I have will fit. Grabbed it will my trusty vice grips but still would not loosen (as soon as I saw they were going to slip I stopped since I did not want to ruin the head of the bolt). I also read that sometimes these break off ruining the case. Does this require a special socket? If so are these commonly available because this is the first time I have seen this type? Any tricks on getting these out because they seem really tight. Don't want to ruin my upper drive. <br /><br />By the way, I have the upper and lower separated and oil seepage out my lower unit's seep hole seems to be a leak around the shift shaft. Thanks for the hitting the nail on the head! :) I'm going to reseal the entire lower unit and the upper unit if I can get the top off.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
70,958
Re: Removal of Top cover of 1973 #1 Mercrusier

12 point bolts take 12 point sockets... Very available, very common... Sears has good ones quite reasonable... 7/16s i think you need... might be 3/8s....<br />Good Luck....
 

newDIYer

Seaman
Joined
Nov 25, 2002
Messages
61
Re: Removal of Top cover of 1973 #1 Mercrusier

Thanks. Went to my local home improvement store and they are sold out of this type socket. Will not have any to next year. The closest fully stocked Sears is 30 miles away and I don't have time to run by now. Will try another local hardware store or until I can get by Sears. I guess I could mail order them.
 

hondon

Lieutenant Commander
Joined
Jun 11, 2001
Messages
1,922
Re: Removal of Top cover of 1973 #1 Mercrusier

That should be a 3/8 head 12 point socket. If you have put together a bike for one of your kids , or bought a tool kit for the wife to carry in the car , you will have this socket.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
70,958
Re: Removal of Top cover of 1973 #1 Mercrusier

Ya, i'd say 75% of my tools are 12 point... impact sockets are 6 point.... even my loaner set, made by "Tiawain Tool Co." are 12 point....Real Knuckle Busters.....
 

newDIYer

Seaman
Joined
Nov 25, 2002
Messages
61
Re: Removal of Top cover of 1973 #1 Mercrusier

Borrowed a 3/8" 12 point socket from a guy at work. Tops off and life is good! First time I ever noticed the need for 12 point sockets. Thanks!
 
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