As a passenger was sitting in the screw in helm seat, he leaned too far back and the screws ripped out of the deck. I tried the toggle boats but under my wooden deck is metal with holes in it. So the toggles just spun against the metal and would not tighten up- no grip. So I had to drill those out. But as you know, those toggles required a 1/2 in hole. So now I have 6 of those to fix. Decided to go with the epoxy sticks to refill the holes completely. It's about 4 inches to the foam and i decided for strength reasons to fill it all the way to the foam. First epoxy stick was going in and I was pushing it down all the way and it hardened up on me before I could get it all in and compacted. I got about 1/2 a stick in. So I know now to mix smaller batches at a time. I was pushing it down with a 4 inch machine screw and for kicks decided to see if the machine screw would thread in and hold with what I had in there. Boy did it ever, I was able to screw it in and out. But I will refill it all the way to the top and drill for a screw. The question is what size drill bit and stainless steel screw. Should it be a wood screw or a sheet metal screw/ Self tapping or not? Should I just fill those holes and move the base and drill new holes? I think more holes would make the deck under the seat weaker.
1996 Lund 1600 Pro Sport Adventure with the Ski and Fish package and a 90 HP OB Mercury
1996 Lund 1600 Pro Sport Adventure with the Ski and Fish package and a 90 HP OB Mercury