Rampant overheating after starting, then perfect

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skipjack27

Petty Officer 3rd Class
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I think this must be a thermostat problem, but would love to hear other opinions:

200hp Volvo AQAD41A driving a duoprop 290 leg, with a problem that has emerged recently. I start the engine and move off at a low cruising speed (usually around 2000rpm or so). The engine begins to overheat immediately and after about 5 minutes or so the overheating is severe, the temp alarm screams, and the gauge shows well over 200 degrees f. I stop the boat and turn off the engine and wait about 10 mins to let it cool off a little. I then restart and the engine runs perfectly normally for the rest of the trip. After stopping somewhere for an hour or two, and then firing up to return home: exactly the same thing happens.

What's going on? How can an engine undergo such very rapid and very severe overheating after initial startup, and then run perfectly normally after a short rest? This has happened on each of my last 3 boat trips. Note that the days have been very hot and the ocean thus quite warm.

I have had extensive maintenance carried out on all elements of the cooling system in recent months, including the installation of a through-hull for raw water intake, instead of through the leg. I can't think of anything that produce a change from drastic overheating to normal operation within the space of a few minutes, other than a thermostat that is slow to open. Irritatingly, the thermostat was one of the many elements of the cooling system replaced not many months ago.

Any ideas? Or experience of this sort of fault?
 

skipjack27

Petty Officer 3rd Class
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Oct 6, 2009
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Re: Rampant overheating after starting, then perfect

Further information: I've since discovered that the AQAD41A has TWO thermostats: one with an air vent and the other without. Presumably, one regulates the heat exchanger circuit, and the other the water jacket circuit. Presumably, thermostat faults in one or the other might produce different symptoms - but my mechanical knowledge runs onto a sandbar at this point.

Instruction very much appreciated.
 

Speakrdude

Ensign
Joined
Feb 25, 2004
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942
Re: Rampant overheating after starting, then perfect

Dont mean to sound silly but have you checked the antifreeze levels? Sounds like a big air bubble in the HE circuit. That's how they act when that happens. Almost always, for me, whenever I have a fresh install. or could be failing thermostat.
 

Overkill82k5

Petty Officer 3rd Class
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Jul 29, 2009
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Re: Rampant overheating after starting, then perfect

I have had extensive maintenance carried out on all elements of the cooling system in recent months, including the installation of a through-hull for raw water intake, instead of through the leg.

Did the overheat problems start just after you did the through hull? If so, your water pump may be having an issue getting primed. Water coming from the leg is pressurized by the impeller in the leg. Without lift assistance the water pump on the motor may just be cavitating in an air pocket (not cooling at all) after sitting for awhile. Eventually it could evacuate enough air to start pulling water, thus providing cooling.

Just a thought...
 

sqbtr

Senior Chief Petty Officer
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Feb 23, 2010
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Re: Rampant overheating after starting, then perfect

He's got a Penta, no pump in the leg.
 

dsiekman

Senior Chief Petty Officer
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Jul 7, 2010
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Re: Rampant overheating after starting, then perfect

I had a similar issue with my port engine when we picked up the boat. Ended up replacing the TStat and impeller. We left the output side of the pump temporarily unhooked and started her up. We were getting no water through the pump so I bumped the throttle once. We suddenly had water coming through and have not had an issue since. Not sure if you are having the same issue, but it sounds similar. Next time you start her up, pop a hose and make sure you've got water coming through. It sounds like you may have air in the system somewhere.
 
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