Re: prop question
The best propeller size for your boat and engine combination is based on the recommended operating range at WOT for your engine, which you will find in your operator's manual. This will be expressed in terms of a certain horsepower at a certain RPM.
The goal in prop selection is to determine what propeller style and size will maximize performance for your boat, while allowing your engine to operate in the recommended RPM range. The correct propeller will prevent the engine from over-revving, yet allow it to reach the minimum RPM where maximum horsepower is produced.
Once your wide open throttle RPM falls within the recommended range of the engine manufacturer, you have a propeller that is suited correctly for your boat. And as said, a tiny tach will help in troubleshooting this.
A rule of thumb is if your test results show you being able to over-rev the engine, you need to increase the pitch of the propeller. Increasing the pitch increment by 1" will result in approximately a 200 RPM drop. If your testing shows, however, that you are only able to obtain a RPM somewhat lower than the maximum rating given by your engine manufacturer, you would need to decrease pitch. Decreasing pitch would increase your RPM.