Pre-Alpha "R" outdrive main bellow replacement

Menace2Authority

Seaman Apprentice
Joined
Jun 11, 2010
Messages
38
The backyard "supermechanic" *sarcasm* that I bought my 79 Doral off of stored the boat one winter with the motor trimmed up. Well.... you guessed it... a critter chewed through the main Bellow. So he replaced the bellows but evidently didn't have the spreader tool and the ridge inside the bellow didn't line up properly with the groove on the recieving end and leaked.

So right now I'm sitting with the main bellow pulled out and the bell housing still connected to the boat. (Well... hanging there). I didn't pull off the shift cable bellow as it still looks brand new (as did the misaligned main bellow). Can I replace the gimbal bearing and the main bellow with the bell housing not completely removed? Also, what are the chances of the drive shaft sliding right in without the need for an alignment tool?

I'm almost cringing at the thought of a $1000 repair bill at a shop all because of a misaligned bellow. The complete kit and gimbal bearing will cost me $350 for the parts alone... then I'll get soaked by the shop for hourly rates. Problem is... the alignment tool is expensive enough that it may be better to pay a shop than to buy an alignment tool and still possibly not be able to do the job myself. From what I've read changing out the bellows is a real pain in the stern though at the same time I am quite mechanically capable.

Menace
 

Brentathon

Petty Officer 1st Class
Joined
Dec 29, 2009
Messages
385
Re: Pre-Alpha "R" outdrive main bellow replacement

I got an engine alignment bar for my Alpha for around $35 from Amazon.com.
 

Fordiesel69

Lieutenant Junior Grade
Joined
Sep 18, 2009
Messages
1,146
Re: Pre-Alpha "R" outdrive main bellow replacement

Is the gimbal bearing bad? Water does not always ruin the bearing as long as it was not run, or run very long.

The gimbal bearing may have the slots that allows you to pry it and pull super easy. Check for those slots!!!!!!

The bellows will be difficult if not impossible without proper disassembly.
 

Split Shot

Seaman Apprentice
Joined
Jan 6, 2010
Messages
31
Re: Pre-Alpha "R" outdrive main bellow replacement

Menace, You can get the whole kit on this site (bellows,gimbal bearing,gaskets,hose)for a little over $100. You can also buy a alignment tool for about the same price. If you don't want to do it yourself, find another shop if they are going to charge you $1,000
 
Joined
Mar 27, 2010
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