Re: Please help with possible carb problem??
I have checked the manual. Here's the readers digest version on the setup.
For preliminary adjustment you set the idle speed screw by backing it out til it's off the idle cam. Turn it in til it contacts the cam, then turn it 2 revolutions. For the mixture screw you turn it til LIGHTLY seated, then back it out 1 & 1/4 revolutions.
For final adjustment you run it til warm at 1500 rpms, then remove the throttle linkage and adjust it to 600 rpm. Now adjust the mix screw in til it stumbles from lack of fuel, that's too lean. Then back the mix screw out til it stumbles from extra fuel, that's too rich...then put the mix screw centered between rich and lean. Reset your idle speed to 750 or 800. Reconnect your throttle link. Run it, it should turn around 650 rpm in gear with no throttle applied. If not adjust to 650 in gear.
If that fixes it good.
But Mercruiser is also specific about accelerator pump rod height which I could not find for the 5.7 Mercarb. I can tell you that they want you to put the pump arm in the middle hole. Since you get a bad takeoff try the closer hole which will give you a better accelerator pump burst of fuel.
The float height should be 9/16",and he float drop 1 &
3/32". If you didn't measure & reset those values your rebuild was not complete. Hopefully the Mercarb rebuild kit will give the pump arm measurement. I can't find it and the manual seems to make it an important step.
Additionally if your boat is running at a different altitude than it was at previously there are over a dozen jet sizes to work from. The manual did not say how to make a choice but it did list the part #s and their orifice sizes. This could be your richness issue! To identify them you remove them and find the part #, then compare to the chart. If you feel that the carb is otherwise right, try some smaller jets.
Go here
Boatinfo - Mercruiser Service Manual nr. 17 - 1993-1997 - Engines GM V8 305 & 350 CID (5.0L 1993-1995) (page 438 of Manual 17) and you will get the Mercarb information I was looking at.
You can't download from there, but at least you can see the manual.
Hopefully that is what you need!