oozing from charge coils/stator

Tinlizzy

Petty Officer 2nd Class
Joined
May 7, 2007
Messages
121
This is in regards to a 73' 65 hp Rude. I have not started the motor in a few months and last time I did it ran fine. I pulled the hood off today to check things out and I saw this oozing from the charge coils. See attached pic. Should I change the stator?
 

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Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: oozing from charge coils/stator

Yes, absolutely. That stator appears to be the original stator. That stator does not have the epoxy coating surrounding any of the coils. Those black coils are the coil;s that supply approximately 300 AV volts to the powerpack capcitor, and leaking down as they are..... that creats a voltage drop that results in weak and eventually no ignition.

The new stators have an epoxy coating that helps prevent that melt down problem.

If your rig has a tachometer, and it works okay, fine.... but if that tachometer doesn't function, check out the rectifier as follows. The tachometer operates off of the charging system via the rectifier.

A faulty rectifier allows the voltage to back up at the stator and causes it to overheat.

(Small Rectifier Description & Location)
(J. Reeves)

On most 3,4,6 cylinder engines, the small rectifier is located on the starboard (right) side of the engine just in front of the engines electrical wiring strip. There are a few older V4 engines that have the wiring strip on the rear portion of the engine and the rectifier would be located just under that terminal strip. The smaller horsepower engines usually have the rectifier located on the starboard side of the powerhead close to the carburetor area.

The rectifier appears to be a round object approximately one inch (1") in diameter and also about one inch (1") high. The base of it is sort of triangular in appearance and is attached to the engine with two (2) screws/bolts..... usually one screw/bolt is larger than the other. The rectifier, depending on which one your engine uses, will have either:

One Red wire, one Yellow wire, and one Yellow/Gray wire, or One Red wire, and two Yellow wires.

Note that either of the above rectifiers could have a fourth wire which would be Yellow/Blue


********************

(Small Rectifier Test)
(J. Reeves)

Remove the rectifier wires from the terminal block. Using a ohm meter, connect the black lead of the ohm meter to the rectifier base (ground), then one by one, connect the red lead of the ohm meter to the yellow, yellow/gray, then the red wire (some rectifiers may also have a fourth yellow/blue wire. If so connect to that also). Now, reverse the ohm meter leads and check those same wires again. You should get a reading in one direction, and none at all in the other direction.

Now, connect the black lead of the ohm meter to the red wire. One by one, connect the red lead of the ohm meter to the yellow, yellow/gray, and if present, the yellow/blue wire. Then reverse the leads, checking the wires again. Once more, you should get a reading in one direction and none in the other.

Note that the reading obtained from the red rectifier wire will be lower then what is obtained from the other wires.

Any deviation from the "Reading", "No Reading" as above indicates a faulty rectifier. Note that a rectifier will not tolerate reverse polarity. Simply touching the battery with the cables in the reverse order or hooking up a battery charger backwards will blow the diodes in the rectifier assy immediately.

http://stores.ebay.com/Evinrude-Johnson-Outboard-Parts-etc?refid=store
 

Tinlizzy

Petty Officer 2nd Class
Joined
May 7, 2007
Messages
121
Re: oozing from charge coils/stator

Thanks very much for the help Joe!:)
 
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