No spark

gcalvert83

Cadet
Joined
Jun 24, 2020
Messages
9
Recently purchased a boat with a 1991 Tohatsu 40 horse. M40D. 3C8. 31293. I knew the motor didn’t run when I purchased but the price was right. What I know about the motor. It has had a new head gasket installed. The motor left him stranded on the water, he installed a new CDI box, said it ran fine for a while then quit again. I have worked on Johnson outboards but have zero experience with Tohatsu. I started tinkering with it today. New fresh gas, wouldn’t start. Used an inline spark plug test light, have no spark on all 3 cylinders. Where do I start? Does someone have a no spark check list? If you give guidance please be specific. Wire colors, voltages, resistance etc. Have a good shop nearby but thought I would try here first. Thanks
 

Sea Rider

Supreme Mariner
Joined
Sep 20, 2008
Messages
12,345
Better get a M40D Service Manual, all the requested info is stated there including how to troubleshoot indivual electrical components.

Happy Boating
 

MattFL

Master Chief Petty Officer
Joined
Oct 20, 2010
Messages
865
Check manualslib.com, they've got a lot of manuals. Be creative in your search terms.
 

pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,559

SERVICE MANUAL : 3 & 4 CYLINDER 2-STROKES​

a

Description
Covers all 3 & 4 cylinder 2-stroke models.
Part #: 003-21036-1
List Price (MSRP): $50.00
 
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