Nissan 4S5B Shift Lever Replacement

s820n

Recruit
Joined
Nov 14, 2008
Messages
3
I?ve got a 2003 5hp and want to replace a broken shift lever. I purchased the Tohatsu 1&2 Cylinder Service Manual, but it?s lacking any clear detail on how to replace the manual shift lever. My question is can it be replaced without removing the power head?
 

pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,559
Re: Nissan 4S5B Shift Lever Replacement

Sounds like you got an aftermarket manual. In general, those pubs are ok for general information (only), but are otherwise basically doorstops.

You can view/download a factory parts catalog at http://internetoutboards.com/Parts ...arts Catalog NS5B (2003) - (002N21005-6).pdf

You can also get the service manual from any Tohatsu/Nissan dealer.

Yes, you need to remove the powerhead. 6 bolts, with 10mm heads. The LU can stay on. You will also want 2 new o-rings for the shift lever, possibly the shift lever bushing, and a base gasket for the powerhead. Be careful that you don't lose the spring and ball for the shift detent.

HTH
 

s820n

Recruit
Joined
Nov 14, 2008
Messages
3
Re: Nissan 4S5B Shift Lever Replacement

Sounds like you got an aftermarket manual. In general, those pubs are ok for general information (only), but are otherwise basically doorstops.

You can view/download a factory parts catalog at http://internetoutboards.com/Parts ...arts Catalog NS5B (2003) - (002N21005-6).pdf

You can also get the service manual from any Tohatsu/Nissan dealer.

Yes, you need to remove the powerhead. 6 bolts, with 10mm heads. The LU can stay on. You will also want 2 new o-rings for the shift lever, possibly the shift lever bushing, and a base gasket for the powerhead. Be careful that you don't lose the spring and ball for the shift detent.

HTH
Thanks for confirming my suspicions. I purchased the ?Tohatsu 1 & 2 Cylinder Models Service Manual? from Helm, and after spending over an hour reading through it I was very disappointed in its content and layout. There is absolutely no discussion about the 5hp manual shift lever, and it jumps around between models when reading through a section i.e. Water Pump or Lower Unit servicing. Thanks for your reply.
 
Top