Need to check shutters… any tips?

JASinIL2006

Vice Admiral
Joined
Feb 10, 2012
Messages
5,673
So I need to check the shutters on my exhaust system (350 Mag Alpha One Gen 2, std. thru-prop exhaust). It looks like that entails removing the cast iron elbows and the heavy rubber tubes on either side of the elbows so I can look into the Y-pipe.

Are there any tricks to make it easier to remove this stuff? I recall having a rough time fitting the tubes when I reinstalled the engine during my restoration. I’m just wondering if the is any particular sequence or techniques that will make removal and reinstallation a little easier?

Thanks!
 

flashback

Captain
Joined
Jun 28, 2002
Messages
3,963
I would loosen the clamps at the Y pipe remove the water feed hoses to the elbow then pull the elbow bolts and remove the elbow and down elbow as a single unit.. nothing gets misaligned so it will go back easy...
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
42,054
With soap and a hose pic (Phillips screw drive also works) you can work the boots off and look down the Y to get access. A heat gun can soften them up to make them a bit easier.

Agree removing the elbows makes it even easier but it can be done without
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
70,953
Ayuh,..... What I have done is,.... Loosen the clamps on both rubber boots,.. with a hose pick, loosen the rubber boots, slide the lower ones down onto the y-pipe, 'n the top ones onto the down-turn elbow, then lift out the elbows,..... A squirt of Power Tune, makes the rubber slide Alot easier,.....
Never had to pull the risers,....
 

flashback

Captain
Joined
Jun 28, 2002
Messages
3,963
If you're confident in the condition of the elbow then do it leaving the elbow in place. Mine were rotten from rust so I got new ones..
 

Scott06

Admiral
Joined
Apr 20, 2014
Messages
6,426
Use power tune behind the rubber couplings for some slide. I was able to slide mine down the wye pipe and spin the down elbows off without taking the riser elbows off
 

Lou C

Supreme Mariner
Joined
Nov 10, 2002
Messages
12,653
That or silicone spray, I have checked mine without having to remove the elbows as well. Kinda depends on how long they've been on there. Here in the salt pond they get taken off every 5 years…
 

Grub54891

Admiral
Joined
Jun 17, 2012
Messages
6,071
just did mine with the power tune lube like Bondo said. No need to remove the risers or anything. Took me about a half hour but I take my time.
 

JASinIL2006

Vice Admiral
Joined
Feb 10, 2012
Messages
5,673
Thanks for all the tips on getting at the exhaust shutters. A bit of PowerTune and some contortions to get at the boot, and I was able to push it down over the Y-tube.

I think I lucked out. Despite the engine running for about 45-50 seconds without water running thru the muffs, the shutters look fine, pretty much how they looked when I re-installed the engine several years ago. They are intact and the flappers do indeed freely flap. I guess I dodged a bullet. A picture and a video of of the starboard shutters are below.

Thanks again for the tips!

IMG_8184.JPG

 

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,322
Nice bubbling of the rubber at the hinges

Would be a fail ime. Time to replace, you've already done the work, easy to swap out with it all apart
 

Grub54891

Admiral
Joined
Jun 17, 2012
Messages
6,071
They usually are closed when sitting. Mine were like your's and they didn't work properly. Replace them.
 

JASinIL2006

Vice Admiral
Joined
Feb 10, 2012
Messages
5,673
Ugh. I didn't realize their resting position was fully closed. I was hoping I could avoid replacing but I might as well put in a new set as long as I'm this far.

These things are pricey... $80 each for Quicksilver parts. (Knockoffs are much less - about a third the cost - but I don't much care for cheap replacements for things that are such a pain to replace.)

Thanks again to everyone for your comments and help.
 

Lou C

Supreme Mariner
Joined
Nov 10, 2002
Messages
12,653
Once you got it apart just get it done; you know it’ll bother u if you don’t 😉
 
Top