NEED HELP WITH CHAPARRAL 224 REAR BENCH SLIDING

CD26

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Apr 2, 2026
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Hello, I Chaparral 224 Sunesta boat from 2008 and I want to change the rear bench witch is fixed now with a bench who goes opens like a lounger.
Who can help me with ideas with the mechanical system and projects. Thank you!
 

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tpenfield

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I assume that your boat looks something like this . . . Non-folding seat.
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Chappy-Rear-Seat.png
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In general, it is a fairly big job. The back-2-back backrest looks like a single cushion, so that would need to be re-fabricated into 2 backrests.

Then there are hinges and rails. The base cushions would get mounted on sliding rails and the re-fabricated backrests would get hinged together. 3 hinges . . . 1 to attach the backrests and the other 2 to attach the backrest (lower portion) to each of the 'sliding' base seats.

Probably some fiberglass work to be done as well, since what is underneath the seats probably will have to change to some extent.

Are you good at metal fabrication? Are you good at fiberglass work? Are you good at upholstery work? :unsure:
 

redneck joe

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Mar 18, 2009
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I would be great help, im a hands on guy that figures it out as I go. First thing we will need to see what the structure is under the cushions
 

Bugzilla46310

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Dec 4, 2025
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61
Can you find a used lounger type and buy it then retrofit it into your boat? Half the work is done that way.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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remember, with seating, the factory sliding/folding backrest is subjected to the ABYC load and impact test for safety reasons. this is to prevent injuries from someone plopping their backside into a seat and the seat back failing and the substrate or slide failing
1775218506432.png

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This is NOT a simply DIY project unless you have knowledge and background in ABYC compliant seating and structure.

if your fiberglass was designed to have both, then source a folding/sliding assembly cushion from the Chap dealer and bolt it in. Note that Chap was recently sold, so the company is in a transition period, and responses may be slowed

If you intend to do this yourself, you will need to duplicate the design from Chap.

you could do a linked back-to-back setup like the single back-to-back lounger seats, and double it up, or split the cushion as the Chap seat appears to be wider than 32"

1775219358116.png
because if the seat is wide enough for two people, the test weight is doubled.

doing this you are taking tested and safe designs and simply applying a different cushion and upholstery to it.

testing diagram from ABYC H-31

1775218991438.png

for liability reasons, that is as far as I can point you.
 
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