My First Merc Outboard

DEFTONEchris

Cadet
Joined
Jan 29, 2010
Messages
6
I just bought my first boat [16ft baja trihull]and motor[merc 1150 115hp thunderbolt]. I think the motor is a 1974 model. Serial #3949666. I bought it off a guy who had it sitting out in the weather for a year. I was wondering if anyone could give me some pointers on some things I should start with as far as checking the motor before I try firing it up? I have very limited experience working on outboards, so any advice or pointers would be greatly apreciated!!
Thanks,chris
 

arimatation

Petty Officer 2nd Class
Joined
Oct 21, 2009
Messages
104
Re: My First Merc Outboard

I am an experienced auto mechanic. That being said a good supplement to the manual is Outboard engines by Ed Sherman Senior Writer ABYC.

I took courses in marine maintenance back in 2000. I just bought a new edition of the book for about $20 online. I had an old edition I sold online couple of years ago. Has lots of good info and tips not covered in manuals.

I just bought my first boat with a 60HP Merc. Good luck
 

mke039

Seaman
Joined
Jan 4, 2010
Messages
69
Re: My First Merc Outboard

Congratulations! You have a great engine. I just bought an old 1150 inline 6 too and I will tell you what I did before I tried to fire it up. First I bought a compression gauge to see if any of the jugs were bad. I sprayed fogging oil in the spark plug holes first to make sure there was lubrication of the dry piston rings. I bought a remote start switch from Autozone for $16, and connected the leads to the battery side of the starter solinoid and the yellow wire lead between the batt and starter motor wires on the solinoid. With the batt connected and the ignition switch to on (this engergizes the white wire on the switchbox which will provide voltage to the coil and plugs so you can check your spark) I found that my spark was not happening and opened the distributor cap to inspect the rotor and cap. Be careful as there is a small carbon brush or button in the center of the cap that connects the coil (center wire) to the rotor. This brush is mounted on a tiny spring that often breaks after several years, and makes a poor connection with the coil. This brush can be had for about $5 online. Mine was broken, so I am waiting for the new brush to arrive.
You can just crank the engine with the ignition key, but I was doing it by myself and wanted to stand right next to the engine to watch the grounded plug and to work the compression gauge.
The fuel pump can cause problems if it is not working properly. The kit to rebuild this very simple pump is also inexpensive.
Good luck and let us know what happens!
 

ENSIGN

Lieutenant Junior Grade
Joined
Jun 21, 2009
Messages
1,179
Re: My First Merc Outboard

Among the other good sugestions,put a water separating filter on.
 

Doug57

Seaman
Joined
Jan 6, 2010
Messages
58
Re: My First Merc Outboard

Lesson I learned the hard way about an older motor in make a good inspection of the wiring harness for wires the the insulation is dry rotting on.
 
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