Re: Mercury xr2 struggles cranking
Please define your terms. Cranking refers to spinning the motor over with the starter. Poor cranking is slow turning, or not at all.
Firing, on the other hand, is when the engine comes to life.
Does it crank slow, or is it failing to fire?
They are often related. All the spark is generated by the rotation of the engine, totally isolated from battery power. Slow cranking usually will make it difficult to get enough spark to start.
Slow cranking could be caused by anything, and sometimes it gets confusing. I just lost cranking speed while on an outing, and noted the voltage taking a dive at the same time. I quickly decided the battery had finally given up the ghost, and bought a $40 battery at a marina for $80. It only helped a very little.
When I got home, I checked starting current, and found it at 250 amps. It should be a little over 100. When I tore down the starter, I found the entire brush set in a pile at the bottom, filling up the end cap till it shorted out the armature. No wonder it took so much current.
$5 to turn the armature, $5 for a used set of brushes (new will take a week to get, or cost almost $30). Cleaned it up and threw it back together, and all is good. I'll be testing it at sunrise tomorrow.
hope it helps
John