Mercury OutBoard Fuel Issues

Andy1804

Cadet
Joined
Jan 17, 2017
Messages
29
Hi all,

I have a 2008 Mercury Four Stroke EFI 100hp my problem seems to be the fuel doesnt run smoothly to the injectors, whilst priming VST the fuel pick up pump runs for approx 5 seconds and turns off, engine starts fine and runs on the muffs for 10mins or so before it starts to run lumppy and nearly cuts out, my 1st thought was the pick up fuel punp not sucking in enough fuel to the VST so i replaced with a new one, after instaling new pump i primed VST again which only lasted approx 5 seconds before the pick up fuel pump stopped, i did this several times just to make sure the VST was full, i disconnected the high preasure fuel hose that runs along side of engine and turned on key but no fuel came out, i repeatedly primed the VST so the pick up pump run its cycle, after several attempts fuel started to spit out of the hose, after a short while it did eventualy have a constant stream of fuel coming out, reconnected high preassure hose started engine again and ran smoothly for approx 10mins before running lumpy again, disconnected high preassure hose turned on key and no fuel coming through, repeat the above process to get the steady stream of fuel again.....Any thoughts suggestions what the problem could be.

Thanks

Andy
 
Last edited:

Andy1804

Cadet
Joined
Jan 17, 2017
Messages
29
Update, new low pressure fuel lift pump fitted, turn key several times to prime vst, engine starts runs fine for 10mins then starts missing, lack of fuel in vst....it appears that the vst tank does not replenish fuel when on tick over. Have to turn key on off several times to refil vst. Any Suggestions.
 

GA_Boater

Honorary Moderator Emeritus
Joined
May 24, 2011
Messages
49,038
Got a portable tank or built-in tank?

Check the tank vent in either case or try opening the filler cap.
 

Andy1804

Cadet
Joined
Jan 17, 2017
Messages
29
Final update, not being mechanicaly mineded when cleaning all componenrs inside the vst i put the float back in upside down not realising their is a metal band inside float which makes contact with float switch. saved my self many $$$ by having ago myself....Thanks for responses
 
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