Mercruiser 454 Oil/PS Cooler Replacement Question - Loss Of Oil

TwoCamSam

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Sep 1, 2020
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Helping out with a friends boat. Don't have the engine serial number handy, but the boat is:
1990 Wellcraft Scarab 28ft. 454 OE engine. Raw water cooled

I'm sure someone has replaced the oil/ps cooler. Looking for any tips/write ups/gotcha's/ on replacement. Its located underneath the port side manifold. Doesn't look too terrible. We are both well versed in turning wrenches. Is it as easy as just taking the oil lines, ps hoses, and raw water hoses off and pulling her out? Appeared to only be about 4-6 bolts on straps holding it in. Pretty fair amount of room in the bilge to get to everything on this powerboat.

Quick bit of background on why we are replacing it if anyone wants to chime in. Boat is losing oil. Could be up to a quart a day if the boat was ran near WOT a lot after a long full day on the water. EDIT: It doesn't always use this much oil. It just depends on how long it's running and RPMs. Sometimes can head out for a weekend and just top it off after if it were short runs/lower RPMs

Engine is not smoking at all. To me, that rules out excessive blow by, valve seals, most anything engine related or it would smoke A LOT. No smoke whatsoever at any time. Bilge is super clean and white. No signs of a leak anywhere.

I've read a handful of times that big blocks will experience internal oil cooler failure and start pushing oil into the raw water system which eventually is exiting out the back. Will push more oil out at WOT due to increased pressure, which we wouldn't necessarily see headed down the lake at 45-50+ mph.

Boat is great shape. Super clean. Appears well maintained, but she is a 1990 and seems like she's starting to show her age a bit. Plans are in the works for a possible engine rebuild over the winter, which would get a new oil cooler anyway. So, he ordered one up hoping this might fix the oil loss issue for the rest of the season and get it back in the water for a couple more months.

Thoughts?
 

alldodge

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Assuming anything without testing is throwing parts at a problem. Have you pulled plugs to see if any are oil fowled?
 

Bondo

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Assuming anything without testing is throwing parts at a problem. Have you pulled plugs to see if any are oil fowled?
Ayuh,..... Or by-pass the oil around the cooler,.....
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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before I pulled it, I would remove the oil lines and pressure test it.

at the factory, they are hydro-tested to 150 psi using an enerpac pump (because if you have a leak, it wont explode like Air can)

they are also repairable by any radiator shop or heat exchanger repair shop.
 

tpenfield

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Pretty straight forward as I recall - It won't bite ya . . . 😆 - I assume you have the Mark 4 version of the 454, being a 1990. - +1 on pressure testing it, because if it is good, your oil issue is elsewhere.
 

QBhoy

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Mar 10, 2016
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So are we talking the oil cooler or the power steering oil cooler ?
 
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