Mercruiser 3.0 Crank Pulley Installation Instructions?

saint056

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Jun 10, 2011
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14
Does anyone know how to re-install the crank pulley on a 1983 Mercruiser 3.0? It is a press fit and "whacking" it on (even sitting on the flywheel) is not an option for me. Any stress from impact may affect the thrust bearing and I really don't want that. So, has anybody done it before? If so, please tell me how. And, no, there is no harmonic balancer on these old engines. Thanks for any help.
 

Don S

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62,321
Re: Mercruiser 3.0 Crank Pulley Installation Instructions?

It is driven on, there is an installation tool, but it's used to prevent you from driving the center out of the dampner.
Here is from the manual.


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Bondo

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Re: Mercruiser 3.0 Crank Pulley Installation Instructions?

Does anyone know how to re-install the crank pulley on a 1983 Mercruiser 3.0? It is a press fit and "whacking" it on (even sitting on the flywheel) is not an option for me. Any stress from impact may affect the thrust bearing and I really don't want that. So, has anybody done it before? If so, please tell me how. And, no, there is no harmonic balancer on these old engines. Thanks for any help.

Ayuh,.... If there's No harmonic balancer, yer workin' on a 2.5l, Not a 3.0l....
 

saint056

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Jun 10, 2011
Messages
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Re: Mercruiser 3.0 Crank Pulley Installation Instructions?

Thanks Don. Ive been building car motors for years, some for racing, and it's a big no-no to drive the harmonic balancer on with a malet or hammer as it damages the thrust bearing (number 3 main in this case). I'll go with the manual on this one. My SELOC had no reference to this part of a rebuild. You're a valuable asset to this forum, Don. Many thanks!

Bond-o: my valve cover and serial number say this is a 3.0. The machine shop I have my work done at said the same thing based on the head and block. In 1983 I was told that this is the way the 3.0's came, so that's why I say it is a 3.0 (based on the cu in displacement of the head to cylinder). If it is a 2.5, then it is. I'm not sure about these small chevy's as my experience is with performance 5.7 - 7.4's. Although I do know the "Iron Duke" was a favorite in the Fiero's in the 80's. And they were bullet proof even through all of the heat issues of the rear engine Fiero's. Thanks or your input. I'll definately do a "fluid displacement test" next time I break it down. Thaks again for your help Bond-o.

Thomas C.
 

thumpar

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Jun 21, 2007
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6,138
Re: Mercruiser 3.0 Crank Pulley Installation Instructions?

The iron duke in the feiro is a totally different motor than the 2.5l merc.
 

catman19jun00

Recruit
Joined
Oct 7, 2012
Messages
1
Re: Mercruiser 3.0 Crank Pulley Installation Instructions?

It is driven on, there is an installation tool, but it's used to prevent you from driving the center out of the dampner.
Here is from the manual.


attachment.php


attachment.php

so looking at the images it shows them using a mallet, but when you look for the tool it looks nothing like the picture. have they just updated the tool? if not where do you get the right tool?
 
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