Mercruiser 3.0 Cracked Block Repair

Stratcat

Recruit
Joined
Jul 17, 2014
Messages
2
I have a 1995 Sea Ray Bowrider with a Mercruiser 3.0. Unfortunately the engine block is cracked through the water jacket. The engine runs fine and there does not appear to be water leakage into the oil, so I think the water is just leaking externally into the bildge. I can run the boat as long as I keep the bildge pump running. There are two horizontal cracks about 3 inches long in the block on the intake/exhaust manifold side of the engine. A friend suggested that I might be able to repair the cracks using Lock N Stitch, which is a product designed to replace the cracked section of the block by drilling and inserting specially designed steel pins.

I have fairly direct access to the cracked areas of the block after removing the intake/exhaust manifold. I believe I can make this repair with the engine still in the boat since the drilling and tapping debris would flush out with the cooling water when the engine starts. Has anyone had experience with Lock N Stitch? It appears it's either this approach or replace the engine.
 

Walt T

Lieutenant
Joined
Mar 16, 2002
Messages
1,369
I'd just fill the crack with JB weld and find a replacement block to begin rebuilding for winter exchange. How did it crack? If it wasn't winterized you can bet there's more damage you haven't seen. Engine blocks move while they heat and cool and cracked blocks move in directions not intended. Sometimes weird stuff happens like broken camshafts and crankshafts with what was thought to be a simple cracked block. Not saying that's what will happen, just saying I'd patch it and begin a replacement.
 

pureinsanity

Seaman Apprentice
Joined
Jun 15, 2014
Messages
46
A friend of mine had a 3.0 with a crack and he just ground and cleaned the area real well and then put "Quick Steel" putty over it. It is still holding to this day. An open cooling system doesn't build pressure so that wasn't an issue. I have used this putty on a lot of things and it works good, even drilled and tapped it.
 
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Walt T

Lieutenant
Joined
Mar 16, 2002
Messages
1,369
I have too. It may be fine. You really haven't got anything to lose except if it lets go and throws a rod through the hull in which case you will be expertly prepared with a full dress white Captains outfit and hat so you can salute smartly as you sink
 

Rick Stephens

Admiral
Joined
Aug 13, 2013
Messages
6,118
Being as it's cracked now, sure can't hurt to patch it and run it. I had a 3406 Cat engine in a truck that broke a lifter and put a push rod through the side of the block behind the fuel pump. Cleaned it, tapped it into place and JB welded it. 3 years later and another quarter million miles I sold the truck. Probably still running today.

Good luck. At least that is one of the easiest motors ever made to work on, get replacement parts for and keep the costs down.

Rick
 
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