Mercruiser 120 won't start!!

Ryan's Rally

Cadet
Joined
Jul 18, 2014
Messages
9
I need some serious help, because I have replaced a bunch of parts and still cannot get my boat to start. I have a 1978 mercruiser 120 motor. I was not getting fuel or spark when I tried to get it running this year. I installed a new fuel pump and am now getting fuel at the carb. I also installed new spark plugs (MR43T gapped at .035), new spark plug wires, new distributor cap and rotor, and I ?upgraded? to the Pertonix electronic ignition kit (1146a) and flame thrower coil (40511). I have dual batteries that are both fully charged, and I have also replaced the starter. I have triple checked to make sure that the spark plug wires are in the correct firing order. Cylinder compression is good 140, 125, 130, 125. I am now getting a weak spark. When I hook up my spark tester, I am getting a thin orange spark on 1, 2, and 3, but a thicker orange spark on #4. What am I missing?
 

Ryan's Rally

Cadet
Joined
Jul 18, 2014
Messages
9
And also I have a Mercruiser service manual #3, but the troubleshooting for not starting is somewhat vague. There is no moisture on ignition components, battery connections are clean and connections on starter are clean, and I believe that plugs, wires, dist cap, rotor, and coil are ok since they are new. Condenser and points are ruled out since i have changed to electronic ignition. This leaves ignition switch, shift interrupter switch, shorted tachometer, ignition timing, or faulty ignition resistor wire, but I'm not sure how to diagnose further. I called a few places near me and nobody is willing to work on it bc it's too old :confused:. Any help is greatly appreciated.
 

Ryan's Rally

Cadet
Joined
Jul 18, 2014
Messages
9
Yes, first I connected it to the (+) on the coil, and then I tried connecting it right to the battery. Still won't start...
 

Fishermark

Vice Admiral
Joined
Oct 19, 2003
Messages
5,617
Run 12 v directly to the positive side and disconnect everything on the negative side of the coil except the pertornix and see what you get.
 

Ryan's Rally

Cadet
Joined
Jul 18, 2014
Messages
9
Thanks guys, but I got it figured out. The rotor ended up being stripped (the plastic part that keeps it in place). It would still spin when I had the dist. cap off, but was not seated correctly which was causing spark issues. Took me a while to figure it out, but once I took it off of the distributor and saw it, I got a replacement rotor and it fired up immediately.
 
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