Mariner wont power to 100% Diagnostic test failed

guitchess

Cadet
Joined
Oct 19, 2009
Messages
10
It's been awhile since I've been to the forum so here's the backstory.

Last summer the motor was running fine. Then it developed a habit of not powering up to 100% until after an extended warm up, then would run fine the rest of the day. Finally, the extended warmup quit working and now it won't go to full power. It starts relatively easy, won't rev past 3000 or so(not enough to plane), and it will flood out and die if I keep the pushed to 100% too long. It will run all day at idle.

After much research and conversation on this forum, I decided that it must be the switchbox or an ignition coil. So I proceeded to do a diagnostic test that was given by a member here.
1. Check spark all cylinders - Mine didn't spark on 3, at least we didn't think so
the spark on the spark tester was hard to see.
2. changed the ignition coil from cylinder without spark to one with spark
3 Retest spark all cylinders. Supposedly, if the no spark cylinder changed it meant the ignition coil was bad, if not, the switchbox.

Here's my issue. After changing the coil to a sparking cylinder, all cylinders sparked. All sparks are hard to see. It's possible that I missed a spark on the first test. It's possible that the problem doesn't lie in the ignition system.

mariner 90 3cyl oil injected is the motor I'm discussing


Any input would be greatly appreciated.
 

zorak

Petty Officer 2nd Class
Joined
May 19, 2009
Messages
164
Re: Mariner wont power to 100% Diagnostic test failed

You should really go to CDI's website for proper diagnostic procedures.You will need a DVA adapter and a digital VOM.My own recent experience with a bad switchbox is somewhat similar to what you are experiencing but i thought it might be a bad stator.Just remember that NOBODY takes returns on electrical parts and they are rather spendy.The small amount of cash you spend on building or buying a DVA adapter and VOM will save you money in the long run.My opinion on your problem is i think it's your switch box. mine would only fire on 3 and 4 unless i unhooked the wire from switchbox to #1 coil then it would also run on cyl #2.In other words it was kind of an intermittent problem but i tested and eliminated everything but the switchbox.Good luck
 

mercfixer

Cadet
Joined
Jul 30, 2009
Messages
19
Re: Mariner wont power to 100% Diagnostic test failed

Rules of dockside diagnostics on those motors is....if the spark drops on one cylinder.......you are lookin at a switchbox.....all cylinders is usually a stator. It is a 125.00 gamble....or a 125.00 investment in test equipment. Disconnect the black and yellow "kill circuit" wire at the switchbox and test for spark again....just for giggles..........
just a thought.........
Motors won't idle with a cylinder missfire either
 
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