Innacurate Fuel Gauge

Mike83

Seaman Apprentice
Joined
Oct 5, 2005
Messages
31
Hell,<br /><br />My boat has a Teleflex fuel gauge. It works, full tank says full, but when it says empty, it's more like half. Is there a way to re-calibrate the senders?<br /><br />Thank you.
 
D

DJ

Guest
Re: Innacurate Fuel Gauge

Yes.<br /><br />Look for the guage port on the fuel tank. It will be the one with the wires going to it.<br /><br />Remove the sending unit and bend the arm up. It's like a toliet tank float arm.<br /><br />Note: Replace the sender gasket. Buy a couple, you may need to experiment.
 

Boatin Bob

Lieutenant Commander
Joined
Sep 24, 2001
Messages
1,858
Re: Innacurate Fuel Gauge

Go to this page, the Teleflex site, they have a good section on fuel gauge troubleshooting and a good section on fuel sender installation. Teleflex web page
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Innacurate Fuel Gauge

Before you start trying to compensate for anything think about it a little. When the gauge says full (and you agree the tank is indeed full), the gauge and sender are correct. If you now bend the float arm, it may register something different when full. The problem here is fuel tanks in boats tend to be long and shallow. Depending on where the float is in the tank and the attitude of the boat, you might be better off adjusting so when the boat is in the water, with normal load, you get empty when it reads empty. Trying to do this with the boat on the trailer is a crap shoot at best. Fuel gauges simply are a reference -- not the most accurate devices in your boat. A fuel sensor is a linear device so think about it operating in an upside down cone. The top half of the cone holds only 1/3 of the fuel so the gauge drops quickly. The bottom half lasts much long but thats because it has 2/3 of the volume. Confusing to be sure but you can't adjust one end without affecting the other. Just pick the end you want to be most meaningful. Yes I know -- long answer to a short question. Sometimes I can't restrain myself.
 

imported_Curmudgeon

Chief Petty Officer
Joined
Sep 29, 2004
Messages
496
Re: Innacurate Fuel Gauge

I don't always agree, but I sure do here! I don't care what the guage says when it's full, I have only to look at my wallet to know that. Empty, however, is another matter and I want that "indicator" to be as close as possible when approaching that range. ;)
 

Mike83

Seaman Apprentice
Joined
Oct 5, 2005
Messages
31
Re: Innacurate Fuel Gauge

Thanks for the advice. I'll be adjusting it to show the bottom half of the tank rather then the top.
 

jtexas

Fleet Admiral
Joined
Oct 13, 2003
Messages
8,646
Re: Innacurate Fuel Gauge

Just a theory here...it sounds like you want a shorter arm on your float...so it won't hit bottom before it travels its full range of motion.
 

jlinder

Lieutenant Junior Grade
Joined
Jul 5, 2004
Messages
1,086
Re: Innacurate Fuel Gauge

I have also seen senders go bad so that they keep moving very little then seem to jump at the end.<br /><br />Try bending first. If that doesn't work and you think the tank shape should give a more linear reading replace the sender. They are cheap.
 

imported_bjs

Petty Officer 1st Class
Joined
Jun 21, 2005
Messages
368
Re: Innacurate Fuel Gauge

ground the sending unit see says full then you will know if gauge is full mine does same thing gauge was bad.i dont think bending the arm is going to work cause gauge works on ohms not the distance from upper to lower of gas tank is going to read short either way be there done that dont work.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Innacurate Fuel Gauge

Bending the arm definitely works, but it can only calibrate for one part of the gauge scale. It cannot be adjusted to make it accurate from empty to full since attitude of the boat dictates where the fuel level is. The gauge may indicate half full at rest yet read something totally different at speed.
 
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