Re: How to ship an outboard?
IMO the best way to ship is through a trucking company in your area. It is generally cheaper and very predictable. They also have the equipment to unload it properly. (UPS is expensive, but they should cover any damage!)<br /><br />Packaging is important, and the strength of the packaging would depend on the size of outboard. Try to find used packaging at a local outboard dealer. You can retrofit this to your outboard, and at the same time take some would-be garbage off your dealer's hands.<br /><br />First, drain
all engine oil, fuel, and water. Lower unit oil drain is not necessary. (Red tag the outboard as having no oil in it and possibly include fresh oil jugs in your packaging) On bigger outboards you may want to remove the prop.<br /><br />Smaller outboards, say up to 15 hp can be put in one of those spray foam to fit crates/boxes at a packaging company. They acutally spray a large box with foam and set the motor in the foam. The foam conforms to the shape and protects it very well. Otherwise, construct a large cardboard box (like from a refridgerator) and use chunks of Styrofoam to pack.<br /><br />You will need to build a wooden frame to crate the bigger outboards in. 2X4 construction is best for the big ones. You will need to construct a protecting frame for all sides, ends and top/bottom. From this frame you will need to make bracing to keep the outboard from moving. This can be done by using bolts/nuts through the transom mounting holes and utilizing the prop shaft as an anchor piont. Lock the steering arm with wire, etc if you can. If it's a tiller, you may want to remove the handle if it's prone. Using old clothes or foam is a good idea where the outboard could rub on any wood. You can cover the wooden frame/box with light sheets of cut plywood, or heavy cardboard. Strap the crate (rope doesn't work too good). Label "This Side Up" for the position you want the outboard to travel in (usually on its side with handle up or completely facing up). Insure it.<br /><br />Don't forget the stamp.
