How to make sure its the manifolds and risers

Begester

Petty Officer 1st Class
Joined
Oct 23, 2006
Messages
203
Been trying to diagnose a cooling issue on my Mercruiser 5.7L alpha 1 gen 1 closed cooling. Changed impeller and sea water pump, opened up all lines on the raw water and coolant sides to check for blockages, everything is fine. Had heat exchanger boiled/rebuilt at local radiator shop. Replaced 140 degree thermostat.

Still overheating.

All along I've had good flow out of the prop, but I'd describe the flow out of the exhaust as decent (at best). Pulled the riser and both sides basically looked like the attached photo. In an effort to make 100% sure that the root cause of the issue is manifolds/risers, I cleaned the visible part of the riser and manifold with a pick and it appears pretty open at this point. Note that I do NOT plan on re-using, I was just trying to confirm that the problem is isolated to the manifolds and risers before I drop $800 on parts. I put everything back together and now I get very little flow out the exhaust, even more is "shooting" out the prop, and I'm overheating.

Is my logic flawed here that I could mechanically "clean" the risers and manifolds to isolate my problem?

Any education is appreciated here,
 

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Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
49,893
what are we working on? full system or half system? factory installed HX or aftermarket? guessing a half system.

if it was aftermarket, was it installed on a new engine or a used engine. you cant clean the shell side of a shell and tube heat exchanger if its full of rust flakes. you can only replace them.

if you have a HX, you should be using a higher thermostat than 140. 160 or 180 would be better.

yes, strangling flow means reduced cooling flow which reduces cooling capacity.
 
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