Re: how do i get more hp out of my 20hp mercury
Hi ATK81,<br /> If your prop is a through-hub type, you might want to consider drilling some ventilation holes near the leading edge of the propeller hub. Somewhere here on i-boats there is a description of how to do it and exactly where. The holes ventilate a little bit of exhaust gas into the propeller stream, allowing it to reach top revs quicker. Once you get moving the water flow over the hub effectively closes off the holes, preventing ventilation at higher speeds. If it doesn't work for you, this is a reversible modification as the holes can be filled with JB-Weld or Marine Tex epoxy. <br /> A good stainless prop should help both bottom and top end. If you've got a local prop shop who is willing to lend you a prop before buying, all the better. A stainless prop of the wrong pitch can do more bad than good, so test, test, and test. A tachometer is a must, too. The 25hp 24-cuber Mercs peaked around 6000 revs, so that should probably be yours as well with your mods considered. Any more and you likely won't be making any more real horsepower, just more noise and risk of eating a rod.<br /> You're stuck with that gear ratio if you stick with a service motor chassis. The racing version (25XS) carries a 16:21 direct drive ratio on a 12-inch mid-section. They are rare and pricey. Boyesen reeds may give you a bit more punch - certainly worth looking into as it is another fairly simple mod. Lots of threads here on i-boats on Boyesens.<br /> Hope you've got a kill switch plugged in! 40+ mph on a stick is pretty fast!<br />- Scott