Gas Guage

mikee_loo

Recruit
Joined
Jul 7, 2008
Messages
5
I have an '84 4 Winns Marquise 170 that the gas guage does not work. Which wires go to it and how do you get to the gas tank?
 

gss036

Commander
Joined
Jan 18, 2003
Messages
2,914
Re: Gas Guage

I am not familiar with your boat. Access to tank depends on where it is located. Usually a deck plate is placed directly over the sender and wiring. Make sure all your power is off if you are planning on removing/ replacing the sender. One spark at the wrong time, you will not have to worry about the sender as you will blow up you and the boat.
 

Big Keepers

Petty Officer 1st Class
Joined
May 13, 2007
Messages
293
Re: Gas Guage

As far as the gauge is concerned there will be a positive and a negative wire going from the sender to the gauge directly. The sender is usually a resistance type. Also somehow there needs to be a ground lead going from the tank itself to something metal on your deck fill so that the tank is grounded to the gas pump when you fill up. Do Not hook up anything to that wire. Leave it alone.

A lot of times the sender gets gunked up and stays stuck in one position, usually down indicating empty. You'll also want to see if the gauge itself is bad. I forget how to check it off the top of my head but I think if you jump a lead from the gauge ground to a good ground under the console, the needle should jump to full. You'll want to check the gauge and the sender itself. Usually the gauge is easier to check than the sender. If the gauge works then either the sender is bad or a wire is bad/disconnected/loose/whatever.

As was said above there should be a deck plate you can unscrew to get to the sending unit. Tempo sells replacement senders with the new gasket and screws plus you can get one with the gauge as well.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Gas Guage

There is only "one" wire from the sender to the gauge. The gauge has four connections as follows: 1) internal light. 2) +12V when the key is on, 3) ground and 4) send (that's the wire from the sender). The ground on the tank is NOT grounded to something metal on the boat. It is grounded to the negative terminal of the battery or the ground bus depending on where that is located. You can easily check the sender without accessing the tank. Disconnect the send wire at the gauge. Now measure the resistance to ground. If you know how much fuel is in the tank, the resistance should be 102 ohms (approximately) with 1/2 tank. It should measure about 33 ohms with a full tank, and it should measure about 240 ohms with an empty tank. Obviously you need to factor the in-between values for any other fuel levels. If you measure open circuit, either the send wire is disconnected at the tank, it broken somewhere along the line, or the sender is bad. You then have to get at the sender and take the same measurement directly on the sender terminal. Then measure the ground terminal to the negative battery terminal. If that's open, you found the problem. If it's good and you still measure open circuit between the two terminals on the sender, it's replacement time. If the gauge wiggles at all at any time, it is likely ok.
 

ftltony

Petty Officer 2nd Class
Joined
Dec 21, 2007
Messages
117
Re: Gas Guage

I have an '84 4 Winns Marquise 170 that the gas guage does not work. Which wires go to it and how do you get to the gas tank?


You will PROBABLY have 3 wires to worry about.

First off, in the center of the floor of your boat, you should have an access plate. There are usually 2 kinds of access plates/covers. One type of access plate you pry up, the other you spin. If you have a pry up type, you put a flat screw driver in the place where the OUTER RING indents and pry it up. If you have one that spins, there will be 2 indents in the top of the access cap. Put a screw driver in one of the places on the center plate and get it to spin 1/4 of a turn. In most cases, the one on the floor is a pry up type.

As for your gas gage, you should have 3 wires altogether. After you pry up the access plate, the sender will be in plain view. There should be a round aluminum plate about 3 inches in diameter or a black 2 inch diameter black plastic plate with 5 screws holding it in place on the top of the gas tank.

There are two wires attached to this sender. One is on the center post (the positive, or sender wire) and it is held down by a nut on a threaded post. the other is a slip on "spade lug" (This is the ground wire) and it attaches to the spade lug connector on the top of the sender.

Take note of the color of these wires when you are looking at the sender.

Look at the back of the gas gage. There are 3 wires on the back of the gas gage you need to be concerned with.

LOOKING AT THE BACK OF THE GAS GAGE,

There will be 3 brass threaded posts coming out of the back of the gas gage that the wires we are concerned with are attached to.

The wire on the LEFT of the gas gage is your "positive" or "ignition" wire from the battery. It gives the gas gage power and also allows the gas gage to "light up" at night. As soon as you turn the key one click to the right, this wire gives power to the gas gage.

The wire going to the center of the gas gage is the sender wire and the wire color SHOULD coorespond to the center wire that is mounted on the sender.

The wire on the right is the negative or "ground" wire and it also should coorespond to the wire mounted to the spade lug ground on the sender.

There are many ways to test what is wrong, with volt meters and that stuff but because the sender in the floor might be SO far away from the gage, you might have to do what I did to check if everything is working and 90% of the time, the sender is usually the culprit.

First off, if you have a battery switch, turn your batteries off! If you DON'T have a battery switch, disconnect your batteries! It only takes a minute!

Knowing what we know right now, there is an easy way to check if it works and all you need is wire and some electrical connections.

Make 3 wires with the following:

2 - 2 foot pieces of wire (one red, one black so you don't get confused when testing) with a spade lug on one end and a ring lug on the other

1 - 2 foot piece of wire (Red for the center connections) with ring lugs on both ends.

Disconnect the wires from your sender unit.

Remove the 5 screws that hold your fuel sender in your gas tank. Remove the sender and PLEASE notice how it comes out because it HAS to go back on and mount the EXACT same way as it came out! Place something over the hole in your gas tank so nothing falls into your gas tank. Inspect your sender.

* Sometime you can tell just by looking at the sender if there is something wrong like corrosion or something is broken. If it all seems OK, go on to the next step.

Attach the one of the pieces of wire from the IGNITION wire to the RIGHT terminal of your gas gage.

Attach one of the pieces of wire (The black one) from the GROUND on the sender to the GROUND lug on the back of the gas gage.

Attach one of the pieces of wire (The Red One) to the center connection of your gas gage and then to the center connection of the sender.

reconnect your batteries or turn your batteries back on.

Turn your key ON, Don't try to start the motor, just turn your key on so it clicks ON and your other gages on your dash come alive.

As you are holding the aluminum plate or the black plastic of the sender, lift and lower the "float" on the end of the sender arm.

* If you are lifting and lowering the float and nothing is going on, either your gas gage is bad OR your sender is bad.

* If your gas gage moves from empty to full and back to empty again, there is something wrong with your boats wiring.

If your wiring is bad, run new wires.

If your sender is bad, Moeler sells an entire gas gage/gas sender assembly, in a package for $50 bucks and if your sender or gage are bad, buy it and install it.
 
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