Galded threads on lower unit

yammyman

Seaman
Joined
Jun 22, 2007
Messages
59
I have some galded threads in the lower drainplug on my 1991 70hp Johnson. The plug was tight. Once it broke loose it backed out like normal. When I went to put it back in it would tighten as soon as it started. I can see that the threads are all galded up.

How would ya'll go about fixing them?
 

SumDumGuy

Petty Officer 2nd Class
Joined
Jun 21, 2013
Messages
126
Re: Galded threads on lower unit

If it was a standard size I would run a tap through it.

If that is not doable or will not repair then I would consider a helicoil.
 

orbanp

Petty Officer 1st Class
Joined
Jun 26, 2011
Messages
324
Re: Galded threads on lower unit

Are you sure you have not cross threaded it? Coming out normally and going in tight right away would indicate that!
If you use a tap and die to clean up the threads be extremely careful not to cross thread them! Start with the plug, at least that can be replaced cheaply.

Peter
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: Galded threads on lower unit

Run a thread chaser or tap through the threads in the lower unit. I think it's a 3/8-18 NC thread size. Then get a new drain plug and gasket. If that doesn't work, it's heli-coil time.
 

yammyman

Seaman
Joined
Jun 22, 2007
Messages
59
Re: Galded threads on lower unit

Thanks fellas. I will try the chaser first. I am positive it is the threads.
 
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