Fuel gauge not working

actros

Cadet
Joined
Sep 24, 2011
Messages
13
Hi all,

My fuel gauge is not working properly and I can't seem to work out what it is;

Ignition on - guage full (regardless of sender float level)
Ignition off - guage empty (regardless of sender float level)

So I figured this was the sender and replaced it but problem still the same.

Does anyone have any other ideas / tests as I don't want to replace guage unless I'm sure!

Boat is 2009 Sea Ray 205 sport

Any advice appreciated!

Dan
 

tpenfield

Moderator
Staff member
Joined
Jul 18, 2011
Messages
18,059
Re: Fuel gauge not working

my advice is that there is a wire broken somewhere along the way. Since you replaced the sender, I would check connections at the gauge, etc. etc.
 

Me1stBoat

Seaman
Joined
Aug 5, 2011
Messages
56
Sounds like the ground might be loose or off since it buries the needle like that when current is supplied.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Fuel gauge not working

A loose ground or a broken wire does not peg the gauge. Only a full fuel tank or a short between the "S" terminal and ground will do that. Check the connections on the back of the gauge to ensure the wire or terminal on the "S" terminal of the gauge is not touching the ground terminal or the metal shell of the gauge (if the gauge is indeed metal). If that's ok, then check the wire on the sender to ensure it is not touching ground. An internal short in the gauge is possible. Remove the "S" terminal connection. If the gauge still pegs, the gauge is toast.
 

actros

Cadet
Joined
Sep 24, 2011
Messages
13
Re: Fuel gauge not working

Dear all,

Thanks for the replies. I'll take a look as soon as I can to try and pinpoint the problem.
Just another point I noticed which was when the sender unit float is moved up and down after I removed it from the tank there was a slight movement of gauge needle from the overfill position (hence why I thought the sender was inop)

Anyway I will try some more tests and see!

Thanks

Dan
 
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