Exhaust Manifold and Water in Oil

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kkuhia

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Jul 15, 2006
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I posted about my recently purchased boat with the 1987 Volvo Penta AQ131A enginge and the cracked exhaust manifold.

There is water in my oil (chocolate color) and I have that wonderful foamy stuff on my valve cover cap. Is the cracked exhaust manifold the most likely cause of the water in the oil? I'm in the process of pulling the exhaust manifold and while I'm doing that I want to check for other sources for the water in the oil. What else should I check?
 

KaGee

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Re: Exhaust Manifold and Water in Oil

Is there water in the cylinders?
 

Blk-n-Blu

Master Chief Petty Officer
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May 12, 2004
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821
Re: Exhaust Manifold and Water in Oil

KK, read this:
Water in Engine

Important Information

IMPORTANT: First determine location of water in engine. This information can be of great help when trying to determine where the water came from and how it got into the engine. The three most common problems are "water on top of pistons, water in crankcase oil, water in crankcase oil and on top of pistons."

The first step, after locating water, is to remove all the water from the engine by removing all spark plugs and pumping cylinders out by cranking engine over. Next change oil and filter. Now, start engine and see if problem can be duplicated. If problem can be duplicated, there more than likely is a mechanical problem. If the problem cannot be duplicated, the problem is either an operator error or a problem that exists only under certain environmental conditions. If water is contained to cylinder(s) only, it is usually entering through the intake system, exhaust system, or head gasket.

If the water is contained to crankcase only, it is usually caused by a cracked or porous block, a flooded bilge, or condensation.

If the water is located in both the cylinder(s) and the crankcase, it is usually caused by water in the cylinders getting past the rings and valves, or complete submersion.

Checking for rust in the intake manifold or exhaust manifolds is a good idea. Rust in these areas will give clues if the water entered these areas.

Water In Crankcase

1. Water in boat bilge
Boat has been submerged or bilge water was
high enough to run in through dipstick tube

2. Water seeping past piston ring or valves
Refer to "Water in Engine" ("On Top of Pistons")

3. Engine running cold
Defective thermostat, missing thermostat;
prolonged idling in cold water

4. Intake manifold leaking near a water passage
Loose or cracked intake
Bad intake gasket
Corroded head or intake

5. Cracked or porous casting
Check cylinder head, cylinder block, cylinder walls,
and intake manifold

6. Valve cover cap or breather missing, ( only gets water when it rains)

Water On Top Pistons

1. Operator shut engine off at high RPM (at or above planning speed)

2. Engine "diesels" or tries to run backwards
Engine out of tune, poor fuel, high idle RPM,
timing set too high, intake leak

3. Rain water running into flame arrestor
Hatch cover leaking or left open

4. Spark plug misfiring
Improper combustion causes moisture in the
air to accumulate in the cylinder

5. Backwash through the exhaust system

6. Improper engine or exhaust hose installation
(water coming back up exhaust)
Boat overloaded or filled with water

7. Cracked exhaust manifold

8. Improper manifold to elbow gasket installation

9. Loose cylinder head bolts

10. Blown cylinder head gasket
Check for warped cylinder head or cylinder block

11. Cracked Valve seat ( drawing water from exhaust when running)

12. Porous or cracked casting
Check cylinder heads, cylinder block, and intake manifold


George Van Parys, http://www.boatfix.com
 

boatgrunt

Petty Officer 1st Class
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Aug 28, 2005
Messages
285
Re: Exhaust Manifold and Water in Oil

I think a pressure test can usually reveal the culprit. Either way, I've read many experts on this board say that 9 times out of 10, the water in the oil problem is a result of old, bad exhaust manifolds.
 

kkuhia

Seaman Apprentice
Joined
Jul 15, 2006
Messages
49
Re: Exhaust Manifold and Water in Oil

Thanks for the replies! Well, I know the exhaust manifold is cracked (I'm replacing it) so that is probably the reason for the water.
How can I tell if there is water on the cylinders?

My plan was to just replace the exhaust manifold, change the oil 3 times or so and see if that solved the problem. I was just wondering though since I'll have the exhaust manifold off if there were some checks I could do to check for other sources of the water.
 

hullofalottatrouble

Petty Officer 1st Class
Joined
Jul 16, 2005
Messages
306
Re: Exhaust Manifold and Water in Oil

kkuhia.. pull all the plugs and turn the engine over by hand.. or pull the plugs and ground the coil wire and turn it over with the starter... you can then see if any water comes out the spark plug holes..
 

kkuhia

Seaman Apprentice
Joined
Jul 15, 2006
Messages
49
Re: Exhaust Manifold and Water in Oil

Thanks hullofa! I was going to do a compression test tomorrow anyway, so I'll check for water as I'm doing the compression test. I'll let you all know if I see any water come out of the spark plug holes.
 

Fix

Recruit
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Jul 13, 2023
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I'm not sure I understand how water gets into oil from a cracked exhaust manifold?? Can someone please explain that to me?? Thanks very much!!
 

Scott06

Admiral
Joined
Apr 20, 2014
Messages
6,445
I'm not sure I understand how water gets into oil from a cracked exhaust manifold?? Can someone please explain that to me?? Thanks very much!!
Water leaks from the crack in water jacket into the exhaust ports down into cylinders where exhaust valves are open when engine stops. fills cylinder and leaks past the rings into the oil.
 
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